PURPOSE: This rule prescribes minimum safety standards regarding the design, fabrication, installation, construction, metering, corrosion control, testing, uprating, operation, maintenance, leak detection, repair, replacement, and integrity management of pipelines used for the transportation of natural and other gas.

PUBLISHER’S NOTE: The secretary of state has determined that publication of the entire text of the material that is incorporated by reference as a portion of this rule would be unduly cumbersome or expensive. This material as incorporated by reference in this rule shall be maintained by the agency at its headquarters and shall be made available to the public for inspection and copying at no more than the actual cost of reproduction. This note applies only to the reference material. The entire text of the rule is printed here.

AGENCY NOTE: This rule is similar to the Minimum Federal Safety Standards contained in 49 CFR part 192, Code of Federal Regulations. Parallel citations to Part 192 are provided for gas operator convenience and to promote public safety. Appendix E, contained in this rule, is a Table of Contents for 20 CSR 4240- 40.030.

1. (1) General.

   1. (A) What Is the Scope of this Rule? (192.1)

      1. 1. This rule prescribes minimum safety requirements for

pipeline facilities and the transportation of gas in Missouri and under the jurisdiction of the commission. A table of contents is provided in Appendix E, which is included herein (at the end of this rule).

1. 2. This rule does not apply to—

   1. A. The gathering of gas—

      1. (I) Through a pipeline that operates at less than zero

1. (0) pounds per square inch gauge (psig) (0 kPa); or

   1. (II) Through a pipeline that is not a regulated onshore

gathering line (as determined in (1)(E)); or

1. B. Any pipeline system that transports only petroleum

gas or petroleum gas/air mixtures to—

1. (I) Fewer than ten (10) customers, if no portion of the

system is located in a public place; or

1. (II) A single customer, if the system is located entirely

on the customer’s premises (no matter if a portion of the system is located in a public place).

1. (B) Definitions. (192.3) As used in this rule—

   1. 1. Abandoned means permanently removed from service;
   2. 2. Active corrosion means continuing corrosion that, unless

controlled, could result in a condition that is detrimental to public safety;

1. 3. Administrator means the Administrator of the Pipeline

and Hazardous Materials Safety Administration of the United States Department of Transportation to whom authority in the matters of pipeline safety have been delegated by the Secretary of the United States Department of Transportation, or his or her delegate;

1. 4. Alarm means an audible or visible means of indicating

to the controller that equipment or processes are outside operator-defined, safety-related parameters;

1. 5. Building means any structure that is regularly or

periodically occupied by people;

1. 6. Commission means the Missouri Public Service

Commission;

1. 7. Composite materials means materials used to make pipe

or components manufactured with a combination of either steel and/or plastic and with a reinforcing material to maintain its circumferential or longitudinal strength;

1. 8. Control room means an operations center staffed

by personnel charged with the responsibility for remotely monitoring and controlling a pipeline facility;

1. 9. Controller means a qualified individual who remotely

monitors and controls the safety-related operations of a pipeline facility via a supervisory control and data acquisition (SCADA) system from a control room, and who has operational authority and accountability for the remote operational functions of the pipeline facility;

1. 10. Customer meter means the meter that measures the

transfer of gas from an operator to a consumer;

1. 11. Designated commission personnel means the pipeline

safety program manager at the address contained in 20 CSR 4240-40.020(5)(E) for correspondence;

1. 12. Distribution line means a pipeline other than a

gathering or transmission line;

1. 13. Electrical survey means a series of closely spaced

pipe-to-soil readings over pipelines which are subsequently analyzed to identify locations where a corrosive current is leaving the pipeline, except that other indirect examination tools/methods can be used for an electrical survey included in the federal regulations in 49 CFR part 192, subpart O and appendix E (incorporated by reference in section (16));

1. 14. Engineering critical assessment (ECA) means a

documented analytical procedure based on fracture mechanics principles, relevant material properties (mechanical and fracture resistance properties), operating history, operational environment, in-service degradation, possible failure mechanisms, initial and final defect sizes, and usage of future operating and maintenance procedures to determine the maximum tolerable sizes for imperfections based upon the pipeline segment maximum allowable operating pressure;

1. 15. Feeder line means a distribution line that has a

maximum allowable operating pressure (MAOP) greater than 100 psi (689 kPa) gauge that produces hoop stresses less than twenty percent (20%) of specified minimum yield strength (SMYS);

1. 16. Follow-up inspection means an inspection performed

after a repair procedure has been completed in order to determine the effectiveness of the repair and to ensure that all hazardous leaks in the area are corrected;

1. 17. Fuel line means the customer-owned gas piping

downstream from the outlet of the customer meter or operatorowned pipeline, whichever is farther downstream;

1. 18. Gas means natural gas, flammable gas, manufactured

gas, or gas which is toxic or corrosive;

1. 19. Gathering line means a pipeline that transports gas

from a current production facility to a transmission line or main;

1. 20. High-pressure distribution system means a distribution

system in which the gas pressure in the main is higher than an equivalent to fourteen inches (14") water column;

1. 21. Hoop stress means the stress in a pipe wall acting

circumferentially in a plane perpendicular to the longitudinal axis of the pipe produced by the pressure in the pipe;

1. 22. Listed specification means a specification listed in

subsection I. of Appendix B, which is included herein (at the end of this rule);

1. 23. Low-pressure distribution system means a distribution

system in which the gas pressure in the main is less than or equal to an equivalent of fourteen inches (14") water column;

1. 24. Main means a distribution line that serves as a common

source of supply for more than one (1) service line;

1. 25. Maximum actual operating pressure means the

maximum pressure that occurs during normal operations over a period of one (1) year;

1. 26. Maximum allowable operating pressure (MAOP) means

the maximum pressure at which a pipeline or segment of a pipeline may be operated under this rule;

1. 27. Moderate consequence area means—

   1. A. An onshore area that is within a “potential impact

circle” as defined in 49 CFR 192.903 (incorporated by reference in section (16)), containing either—

1. (I) Five (5) or more buildings intended for human

occupancy; or

1. (II) Any portion of the paved surface (including

shoulders) of a designated “interstate,” “other freeway or expressway,” as well as any “other principal arterial” roadway with four (4) or more lanes, as defined in the Federal Highway Administration’s Highway Functional Classification Concepts, Criteria and Procedures, Section 3.1 (see: https://www.fhwa. dot.gov/planning/processes/statewide/related/highway_ functional_classifications/fcauab.pdf), and that does not meet the definition of “high consequence area” in 49 CFR 192.903 (incorporated by reference in section (16)); and

1. B. The length of the moderate consequence area extends

axially along the length of the pipeline from the outermost edge of the first potential impact circle containing either five (5) or more buildings intended for human occupancy; or any portion of the paved surface, including shoulders, of any designated interstate, freeway, or expressway, as well as any other principal arterial roadway with four (4) or more lanes, to the outermost edge of the last contiguous potential impact circle that contains either five (5) or more buildings intended for human occupancy, or any portion of the paved surface, including shoulders, of any designated interstate, freeway, or expressway, as well as any other principal arterial roadway with four (4) or more lanes;

1. 28. Municipality means a city, village, or town;
2. 29. Operator means a person who engages in the

transportation of gas;

1. 30. Person means any individual, firm, joint venture,

partnership, corporation, association, county, state, municipality, political subdivision, cooperative association, or joint stock association, and including any trustee, receiver, assignee, or personal representative of them;

1. 31. Petroleum gas means propane, propylene, butane

(normal butane or isobutanes), and butylene (including isomers), or mixtures composed predominantly of these gases, having a vapor pressure not exceeding 208 psi (1434 kPa) gauge at 100°F (38°C);

1. 32. PHMSA means the Pipeline and Hazardous Materials

Safety Administration of the United States Department of Transportation;

1. 33. Pipe means any pipe or tubing used in the transportation

of gas, including pipe-type holders;

1. 34. Pipeline means all parts of those physical facilities

through which gas moves in transportation, including pipe, valves, and other appurtenances attached to pipe, compressor units, metering stations, regulator stations, delivery stations, holders, and fabricated assemblies;

1. 35. Pipeline environment includes soil resistivity (high or

low), soil moisture (wet or dry), soil contaminants that may promote corrosive activity, and other known conditions that could affect the probability of active corrosion;

1. 36. Pipeline facility means new and existing pipelines,

rights-of-way, and any equipment, facility, or building used in the transportation of gas or in the treatment of gas during the course of transportation;

1. 37. Reading means the highest sustained reading when

testing in a bar hole or opening without induced ventilation;

1. 38. Service line means a distribution line that transports

gas from a common source of supply to an individual customer, to two (2) adjacent or adjoining residential or small commercial customers, or to multiple residential or small commercial customers served through a meter header or manifold. A service line ends at the outlet of the customer meter or at the connection to a customer’s piping, whichever is further downstream, or at the connection to customer piping if there is no meter;

1. 39. Service regulator means the device on a service line

that controls the pressure of gas delivered from a higher pressure to the pressure provided to the customer. A service regulator may serve one (1) customer or multiple customers through a meter header or manifold;

1. 40. SMYS means specified minimum yield strength is—

   1. A. For steel pipe manufactured in accordance with a

listed specification, the yield strength specified as a minimum in that specification; or

1. B. For steel pipe manufactured in accordance with

an unknown or unlisted specification, the yield strength determined in accordance with paragraph (3)(D)2. (192.107(b));

1. 41. Supervisory control and data acquisition (SCADA)

system means a computer-based system or systems used by a controller in a control room that collects and displays information about a pipeline facility and may have the ability to send commands back to the pipeline facility;

1. 42. Sustained reading means the reading taken on a

combustible gas indicator unit after adequately venting the test hole or opening;

1. 43. Transmission line means a pipeline, other than a

gathering line, that—

1. A. Transports gas from a gathering line or storage

facility to a distribution center, storage facility, or large volume customer that is not downstream from a distribution center (A large volume customer may receive similar volumes of gas as a distribution center, and includes factories, power plants, and institutional users of gas.);

1. B. Operates at a hoop stress of twenty percent (20%) or

more of SMYS; or

1. C. Transports gas within a storage field;
2. 44. Transportation of gas means the gathering,

transmission, or distribution of gas by pipeline or the storage of gas, in or affecting intrastate, interstate, or foreign commerce;

1. 45. Tunnel means a subsurface passageway large enough

for a man to enter;

1. 46. Vault or manhole means a subsurface structure that a

man can enter;

1. 47. Weak link means a device or method used when

pulling polyethylene pipe, typically through methods such as horizontal directional drilling, to ensure that damage will not occur to the pipeline by exceeding the maximum tensile stresses allowed;

1. 48. Welder means a person who performs manual or semi-

automatic welding;

1. 49. Welding operator means a person who operates

machine or automatic welding equipment; and

1. 50. Yard line means an underground fuel line that trans-

ports gas from the service line to the customer’s building. If multiple buildings are being served, building means the building nearest to the connection to the service line. For purposes of this definition, if aboveground fuel line piping at the meter location is located within five feet (5') of a building being served by that meter, it will be considered to the customer’s building and no yard line exists. At meter locations where aboveground fuel line piping is located greater than five feet (5') from the building(s) being served, the underground fuel line from the meter to the entrance into the nearest building served by that meter will be considered the yard line and any other lines are not considered yard lines.

1. (C) Class Locations. (192.5)

   1. 1. This subsection classifies pipeline locations for

the purpose of this rule. The following criteria apply to classifications under this section:

1. A. A “class location unit” is an area that extends two

hundred twenty (220) yards (200 meters) on either side of the centerline of any continuous one- (1-) mile (1.6 kilometers) length of pipeline; and

1. B. Each separate dwelling unit in a multiple dwelling

unit building is counted as a separate building intended for human occupancy.

1. 2. Except as provided in paragraph (1)(C)3., pipeline

locations are classified as follows:

1. A. A Class 1 location is any class location unit that has

ten (10) or fewer buildings intended for human occupancy;

1. B. A Class 2 location is any class location unit that has

more than ten (10) but fewer than forty-six (46) buildings intended for human occupancy;

1. C. A Class 3 location is—

   1. (I) Any class location unit that has forty-six (46) or

more buildings intended for human occupancy; or

1. (II) An area where the pipeline lies within one

hundred (100) yards (91 meters) of either a building or a small, well-defined outside area (such as a playground, recreation area, outdoor theater, or other place of public assembly) that is occupied by twenty (20) or more persons on at least five (5) days a week for ten (10) weeks in any twelve- (12-) month period (The days and weeks need not be consecutive); and

1. D. A Class 4 location is any class location unit where

buildings with four (4) or more stories aboveground are prevalent.

1. 3. The length of Class locations 2, 3, and 4 may be adjusted

as follows:

1. A. A Class 4 location ends two hundred twenty (220)

yards (200 meters) from the nearest building with four (4) or more stories aboveground; and

1. B. When a cluster of buildings intended for human

occupancy requires a Class 2 or 3 location, the class location ends two hundred twenty (220) yards (200 meters) from the nearest building in the cluster.

1. 4. An operator must have records that document the

current class location of each gas transmission pipeline segment and that demonstrate how the operator determined each current class location in accordance with this subsection.

1. (D) Incorporation By Reference of the Federal Regulation at 49 CFR 192.7. (192.7)

   1. 1. As set forth in the Code of Federal Regulations (CFR)

dated October 1, 2020, and the subsequent amendment 192- 128 (published in Federal Register on January 11, 2021, page 86 FR 2210), the federal regulation at 49 CFR 192.7 is incorporated by reference and made a part of this rule. This rule does not incorporate any subsequent amendments to 49 CFR 192.7.

1. 2. The Code of Federal Regulations and the Federal Register

are published by the Office of the Federal Register, National Archives and Records Administration, 8601 Adelphi Road, College Park, MD 20740-6001. The October 1, 2020, version of 49 CFR part 192 is available at https://www.govinfo.gov/#citation. The Federal Register publication on page 86 FR 2210 is available at https://www.govinfo.gov/content/pkg/FR-2021-01-11/pdf/2021- 00208.pdf.

1. 3. The regulation at 49 CFR 192.7 provides a listing of

the documents that are incorporated by reference partly or wholly in 49 CFR part 192, which is the federal counterpart and foundation for this rule. All incorporated materials are available for inspection from several sources, including the following sources:

1. A. The Office of Pipeline Safety, Pipeline and Hazardous

Materials Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590. For more information, contact 202- 366-4046 or go to the PHMSA website at www.phmsa.dot.gov/ pipeline/regs;

1. B. The National Archives and Records Administration

incorporated documents to 49 CFR 192.7 from 49 CFR part 192−Appendix A, which is now “Reserved.” This listing of documents was in Appendix A to this rule prior to the 2008 amendment of this rule. As of the 2008 amendment, Appendix A to this rule is also “Reserved” and included herein. Office of the Federal Register, National Archives and Records Administration, 8601 Adelphi Road, College Park, MD 20740- 6001. The October 1, 2020, version of 49 CFR part 192 is available at https://www.govinfo.gov/#citation. The Federal Register publication on page 86 FR 63266 is available at https://www. govinfo.gov/content/pkg/FR-2021-11-15/pdf/2021-24240.pdf.

1. 3. The regulations at 49 CFR 192.8 and 192.9 provide

the requirements for gathering lines. The requirements for offshore lines are not applicable to Missouri.

1. 4. For purposes of this subsection, the following

substitutions should be made for certain references in the federal pipeline safety regulations incorporated by reference in paragraph (1)(E)1.:

1. A. The references to “part 191 of this chapter” in 49 CFR

192.8 should refer to “20 CSR 4240-40.020” instead.

1. B. The references to “section 192.18” in 49 CFR 192.8 and

192.9 should refer to “subsection (1)(M) of this rule” instead.

1. (F) Petroleum Gas Systems. (192.11)

   1. 1. Each plant that supplies petroleum gas by pipeline to a

natural gas distribution system must meet the requirements of this rule and of NFPA 58 and NFPA 59 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 2. Each pipeline system subject to this rule that transports

only petroleum gas or petroleum gas/air mixtures must meet the requirements of this rule and of NFPA 58 and NFPA 59 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 3. In the event of a conflict between this rule and NFPA

58 and NFPA 59 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), NFPA 58 and NFPA 59 prevail.

1. (G) What General Requirements Apply to Pipelines Regulated Under this Rule? (192.13)

   1. 1. No person may operate a segment of pipeline listed in

the first column that is readied for service after the date in the second column, unless—

1. A. The pipeline has been designed, installed, constructed,

initially inspected, and initially tested in accordance with this rule; or

1. B. The pipeline qualifies for use under this rule in accor-

Regulated onshore gathering pipeline to which this May 16, 2023 rule did not apply until May 16, 2022 (see (1)(E))

1. 2. No person may operate a segment of pipeline listed All other pipelines March 12, 1971

in the first column that is replaced, relocated, or otherwise changed after the date in the second column, unless that replacement, relocation, or change has been made according Pipeline Date

t

P = 2 S × DF (D–t) t P = 2 S × DF 2 S P = × DF (D–t) (SDR–1) 2 S P = × DF (SDR–1)

1. 3. Each operator shall maintain, modify as appropriate,

and follow the plans, procedures, and programs that it is required to establish under this rule.

1. 4. This section and sections (9) and (11)–(17) apply regardless

of installation date. The requirements within other sections of this rule apply regardless of the installation date only when specifically stated as such.

1. (H) Conversion to Service Subject to this Rule. (192.14)

   1. 1. Except as provided in paragraph (1)(H)4., a pipeline

previously used in service not subject to this rule qualifies for use under this rule if the operator prepares and follows a written procedure to carry out the following requirements:

1. A. The design, construction, operation, and maintenance

history of the pipeline must be reviewed and, where sufficient historical records are not available, appropriate tests must be performed to determine if the pipeline is in a satisfactory condition for safe operation;

1. B. The pipeline right-of-way, all aboveground segments

of the pipeline, and appropriately selected underground segments must be visually inspected for physical defects and operating conditions which reasonably could be expected to impair the strength or tightness of the pipeline;

1. C. All known unsafe defects and conditions must be

corrected in accordance with this rule; and

1. D. The pipeline must be tested in accordance with

section (10) to substantiate the maximum allowable operating pressure permitted by section (12).

1. 2. Each operator must keep for the life of the pipeline

a record of investigations, tests, repairs, replacements, and alterations made under the requirements of paragraph (1)(H)1.

1. 3. An operator converting a pipeline from service not

previously covered by this rule must notify PHMSA and designated commission personnel sixty (60) days before the conversion occurs as required by 20 CSR 4240-40.020(11).

1. 4. This paragraph lists situations where steel pipe may not

be converted to service subject to this rule.

1. A. Steel yard lines that are not cathodically protected

must be replaced under subsection (15)(C).

1. B. Buried steel fuel lines that are not cathodically

protected may not be converted to a pipeline as defined in subsection (1)(B), such as a service line or main.

1. C. Buried steel pipes that are not cathodically protected

may not be converted to a service line.

1. D. Buried steel pipes that are not cathodically protected

may not be converted to a main in Class 3 and Class 4 locations.

1. (I) Rules of Regulatory Construction. (192.15)

   1. 1. As used in this rule—

      1. A. Includes means including, but not limited to;
      2. B. May means is permitted to or is authorized to;
      3. C. May not means is not permitted to or is not authorized

to; and

1. D. Shall is used in the mandatory and imperative sense.

2. 2. In this rule—

   1. A. Words importing the singular include the plural;
   2. B. Words importing the plural include the singular; and
   3. C. Words importing the masculine gender include the

feminine.

1. (J) Filing of Required Plans, Procedures, and Programs.

   1. 1. Each operator shall submit to designated commission

personnel all plans, procedures, and programs required by this rule (to include welding and joining procedures, construction standards, control room management procedures, corrosion control procedures, damage prevention program, distribution integrity management plan, emergency procedures, public education program, operator qualification program, replacement programs, transmission integrity management program, and procedural manual for operations, maintenance, and emergencies). In addition, each change must be submitted to designated commission personnel within twenty (20) days after the change is made.

1. 2. All operators under the pipeline safety jurisdiction

of the Missouri Public Service Commission must establish and submit welding procedures, joining procedures, and construction specifications and standards to designated commission personnel before construction activities begin. All other plans, procedures and programs required by rules 20 CSR 4240-40.020, 20 CSR 4240-40.030, and 20 CSR 4240-40.080 must be established and submitted to designated commission personnel before the system is put into operation.

1. 3. A written plan for drug and alcohol testing in accordance

with 20 CSR 4240-40.080 must be submitted to designated commission personnel.

1. (K) Customer Notification Required by Section 192.16 of 49 CFR part 192. (192.16)

   1. 1. This subsection applies to each operator of a service

line who does not maintain the customer’s buried piping up to entry of the first building downstream, or, if the customer’s buried piping does not enter a building, up to the principal gas utilization equipment or the first fence (or wall) that surrounds that equipment. For the purpose of this subsection, “customer’s buried piping” does not include branch lines that serve yard lanterns, pool heaters, or other types of secondary equipment. Also, “maintain” means monitor for corrosion according to subsection (9)(I) if the customer’s buried piping is metallic, survey for leaks according to subsection (13)(M), and if an unsafe condition is found, take action according to paragraph (12)(S)3.

1. 2. Each operator shall notify each customer once in

writing of the following information:

1. A. The operator does not maintain the customer’s

buried piping;

1. B. If the customer’s buried piping is not maintained,

it may be subject to the potential hazards of corrosion and leakage;

1. C. Buried gas piping should be—

   1. (I) Periodically inspected for leaks;
   2. (II) Periodically inspected for corrosion if the piping

is metallic; and

1. (III) Repaired if any unsafe condition is discovered;
2. D. When excavating near buried gas piping, the piping

should be located in advance, and the excavation done by hand; and

1. E. The operator (if applicable), plumbing contractors,

and heating contractors can assist in locating, inspecting, and repairing the customer’s buried piping.

1. 3. Each operator shall notify each customer not later

than August 14, 1996, or ninety (90) days after the customer first receives gas at a particular location, whichever is later. However, operators of master meter systems may continuously post a general notice in a prominent location frequented by customers.

1. 4. Each operator must make the following records

available for inspection by designated commission personnel:

1. A. A copy of the notice currently in use; and
2. B. Evidence that notices have been sent to customers

within the previous three (3) years.

1. (L) Customer Notification, Paragraph (12)(S)2. When providing gas service to a new customer or a customer relocated from a different operating district, see paragraph (12)(S)2. regarding applicable customer notification.

2. (M) How to Notify PHMSA and Designated Commission Personnel. (192.18)

   1. 1. An operator must provide any notification required by

this rule by—

1. A. Sending the notification by electronic mail to

InformationResourcesManager@dot.gov; or

1. B. Sending the notification by mail to ATTN: Information

Resources Manager, DOT/PHMSA/OPS, East Building, 2nd Floor, E22–321, 1200 New Jersey Ave. SE, Washington, DC 20590.

1. 2. An operator must also notify designated

commission personnel by electronic mail to PipelineSafetyProgramManager@psc.mo.gov or by mail to Pipeline Safety Program Manager, Missouri Public Service Commission, PO Box 360, Jefferson City, MO 65102.

1. 3. Unless otherwise specified, if the notification is made

pursuant to (1)(E), (9)(G), (10)(K)2., (12)(E)5.D. and E., (12)(M)3.B., (12)(U)3.B.(III) and 3.F., (12)(V)2.C., (13)(DD)3.G., (13)(EE)4.C.(IV) and 5.B.(I)(e), 49 CFR 192.921(a)(7) (incorporated by reference in section (16)), or 49 CFR 192.937(c)(7) (incorporated by reference in section (16)) to use a different integrity assessment method, analytical method, sampling approach, or technique (i.e., ‘‘other technology’’) that differs from that prescribed in those requirements, the operator must notify PHMSA at least ninety (90) days in advance of using the “other technology.” An operator may proceed to use the “other technology” ninety-one (91) days after submittal of the notification unless it receives a letter from the Associate Administrator for Pipeline Safety informing the operator that PHMSA objects to the proposed use of “other technology” or that PHMSA requires additional time to conduct its review.

1. (2) Materials.

   1. (A) Scope. (192.51) This section prescribes minimum requirements for the selection and qualification of pipe and components for use in pipelines.

   2. (B) General. (192.53) Materials for pipe and components must be—

      1. 1. Able to maintain the structural integrity of the pipeline

under temperature and other environmental conditions that may be anticipated;

1. 2. Chemically compatible with any gas that they

transport and with any other material in the pipeline with which they are in contact;

1. 3. Qualified in accordance with the applicable

requirements of this section;

1. 4. Only of steel or polyethylene for pipe for the

underground construction of pipelines, except that other previously qualified materials may be used for repair of pipe constructed of the same material; and

1. 5. Other piping materials may be used with approval of

the commission.

1. (C) Steel Pipe. (192.55)

   1. 1. New steel pipe is qualified for use under this rule if—

      1. A. It was manufactured in accordance with a listed

specification;

1. B. It meets the requirements of—

   1. (I) Subsection II of Appendix B to this rule; or
   2. (II) If it was manufactured before November 12, 1970,

either subsection II or III of Appendix B to this rule; or

1. C. It is used in accordance with paragraph (2)(C)3. or 4.

2. 2. Used steel pipe is qualified for use under this rule if—

   1. A. It was manufactured in accordance with a listed

specification and it meets the requirements of paragraph II-C of Appendix B to this rule;

1. B. It meets the requirements of—

   1. (I) Subsection II of Appendix B to this rule; or
   2. (II) If it was manufactured before November 12, 1970,

either subsection II or III of Appendix B to this rule;

1. C. It has been used in an existing line of the same or

higher pressure and meets the requirements of paragraph II-C of Appendix B to this rule; or

1. D. It is used in accordance with paragraph (2)(C)3.
2. 3. New or used steel pipe may be used at a pressure

resulting in a hoop stress of less than six thousand (6000) pounds per square inch (psi) (41 MPa) where no close coiling or close bending is to be done, if visual examination indicates that the pipe is in good condition and that it is free of split seams and other defects that would cause leakage. If it is to be welded, steel pipe that has not been manufactured to a listed specification must also pass the weldability tests prescribed in paragraph II-B of Appendix B to this rule.

1. 4. Steel pipe that has not been previously used may be

used as replacement pipe in a segment of pipeline if it has been manufactured prior to November 12, 1970, in accordance with the same specification as the pipe used in constructing that segment of pipeline.

1. 5. New steel pipe that has been cold expanded must

comply with the mandatory provisions of API Specification 5L (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. (D) Plastic Pipe. (192.59)

   1. 1. New polyethylene pipe is qualified for use under this

rule if—

1. A. It is manufactured in accordance with a listed

specification;

1. B. It is resistant to chemicals with which contact may be

anticipated; and

1. C. It is free of visual defects.

2. 2. Used plastic pipe is qualified for use under this rule if—

   1. A. It was manufactured in accordance with a listed

specification;

1. B. It is resistant to chemicals with which contact may be

anticipated;

1. C. It has been used only in gas service;
2. D. Its dimensions are still within the tolerances of the

specification to which it was manufactured; and

1. E. It is free of visible defects.
2. 3. For the purpose of subparagraphs (2)(D)1.A. and 2.A.,

where pipe of a diameter included in a listed specification is impractical to use, pipe of a diameter between the sizes included in a listed specification may be used if it—

1. A. Meets the strength and design criteria required of

pipe included in that listed specification; and

1. B. Is manufactured from plastic compounds which meet

the criteria for material required of pipe included in that listed specification.

1. 4. Rework and/or regrind material is not allowed in plastic

pipe produced after March 6, 2015 used under this rule.

1. (E) Marking of Materials. (192.63)

   1. 1. Except as provided in paragraphs (2)(E)4. and (2)(E)5.,

each valve, fitting, length of pipe, and other component must be marked as prescribed in the specification or standard to which it was manufactured.

1. 2. Surfaces of pipe and components that are subject to

stress from internal pressure may not be field die stamped.

1. 3. If any item is marked by die stamping, the die must

have blunt or rounded edges that will minimize stress concentrations.

1. 4. Paragraph (2)(E)1. does not apply to items manufactured

before November 12, 1970, that meet all of the following:

1. A. The item is identifiable as to type, manufacturer, and

model; and

1. B. Specifications or standards giving pressure,

temperature, and other appropriate criteria for the use of items are readily available.

1. 5. All plastic pipe and components must also meet the

following requirements:

1. A. All markings on plastic pipe prescribed in the listed

specification and the requirements of subparagraph (2)(E)5.B. must be repeated at intervals not exceeding two (2) feet;

1. B. Plastic pipe and components manufactured after

December 31, 2019 must be marked in accordance with the listed specification; and

1. C. All physical markings on plastic pipelines prescribed

in the listed specification and subparagraph (2)(E)5.B. must be legible until the time of installation.

1. (F) Transportation of Pipe. (192.65)

   1. 1. Railroad. In a pipeline to be operated at a hoop stress

of twenty percent (20%) or more of SMYS, an operator may not use pipe having an outer diameter to wall thickness ratio of seventy to one (70:1) or more that is transported by railroad unless the transportation is performed in accordance with API RP 5L1 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 2. Ship or barge. In a pipeline to be operated at a hoop

stress of twenty percent (20%) or more of SMYS, an operator may not use pipe having an outer diameter to wall thickness ratio of seventy to one (70:1) or more that is transported by ship or barge on both inland and marine waterways unless the transportation is performed in accordance with API RP 5LW (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 3. Truck. In a pipeline to be operated at a hoop stress of

twenty percent (20%) or more of SMYS, an operator may not use pipe having an outer diameter to wall thickness ratio of seventy to one (70:1) or more that is transported by truck unless the transportation is performed in accordance with API RP 5LT (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. (G) Records: Material Properties. (192.67)

   1. 1. For steel transmission pipelines installed after July

1, 2020, an operator must collect or make, and retain for the life of the pipeline, records that document the physical characteristics of the pipeline, including diameter, yield strength, ultimate tensile strength, wall thickness, seam type, and chemical composition of materials for pipe in accordance with subsections (2)(B) and (2)(C) (192.53 and 192.55). Records must include tests, inspections, and attributes required by the manufacturing specifications applicable at the time the pipe was manufactured or installed.

1. 2. For steel transmission pipelines installed on or before

July 1, 2020, if operators have records that document tests, inspections, and attributes required by the manufacturing specifications applicable at the time the pipe was manufactured or installed, including diameter, yield strength, ultimate tensile strength, wall thickness, seam type, and chemical composition in accordance with subsections (2)(B) and (2)(C) (192.53 and 192.55), operators must retain such records for the life of the pipeline.

1. 3. For steel transmission pipeline segments installed on

or before July 1, 2020, if an operator does not have records necessary to establish the MAOP of a pipeline segment, the operator may be subject to the requirements of subsection (12) (U) (192.624) according to the terms of that subsection.

1. (H) Storage and Handling of Plastic Pipe and Associated Components. (192.69) Each operator must have and follow written procedures for the storage and handling of plastic pipe and associated components that meet the applicable listed specifications.

1. (3) Pipe Design.

   1. (A) Scope. (192.101) This section prescribes the minimum requirements for the design of pipe.
   2. (B) General. (192.103) Pipe must be designed with sufficient wall thickness, or must be installed with adequate protection, to withstand anticipated external pressures and loads that will be imposed on the pipe after installation.

   3. (C) Design Formula for Steel Pipe. (192.105)

      1. 1. The design pressure for steel pipe is determined in

accordance with the following formula: P = (2 St/D) × F × E × T where— P = Design pressure in pounds per square inch (kPa) gauge; S = Yield strength in pounds per square inch (kPa) determined in accordance with subsection (3)(D); (192.107) D = Nominal outside diameter of the pipe in inches (millimeters); t = Nominal wall thickness of the pipe in inches (millimeters). If this is unknown, it is determined in accordance with subsection (3)(E) (192.109). Additional wall thickness required for concurrent external loads in accordance with subsection (3) (B) (192.103) may not be included in computing design pressure; F = Design factor determined in accordance with subsection (3)(F) (192.111); E = Longitudinal joint factor determined in accordance with subsection (3)(G) (192.113); and T = Temperature derating factor determined in accordance with subsection (3)(H) (192.115).

1. 2. If steel pipe that has been subjected to cold expansion to

meet the SMYS is subsequently heated, other than by welding or stress relieving as a part of welding, the design pressure is limited to seventy-five percent (75%) of the pressure determined under paragraph (3)(C)1. if the temperature of the pipe exceeds 900 °F (482 °C) at any time or is held above 600 °F (316 °C) for more than one (1) hour.

1. (D) Yield Strength (S) for Steel Pipe. (192.107)

   1. 1. For pipe that is manufactured in accordance with a

specification listed in subsection I of Appendix B, the yield strength to be used in the design formula in subsection (3)(C) (192.105) is the SMYS stated in the listed specification, if that value is known.

1. 2. For pipe that is manufactured in accordance with a

specification not listed in subsection I of Appendix B or whose specification or tensile properties are unknown, the yield strength to be used in the design formula in subsection (3)(C) (192.105) is one (1) of the following:

1. A. If the pipe is tensile tested in accordance with

paragraph II-D of Appendix B, the lower of the following:

1. (I) Eighty percent (80%) of the average yield strength

determined by the tensile tests; or

1. (II) The lowest yield strength determined by the

tensile tests; or

1. B. If the pipe is not tensile tested as provided in

subparagraph (3)(D)2.A., twenty-four thousand (24,000) psi (165 MPa).

1. (E) Nominal Wall Thickness (t) for Steel Pipe. (192.109)

   1. 1. If the nominal wall thickness for steel pipe is not known,

it is determined by measuring the thickness of each piece of pipe at quarter points on one end.

1. 2. However, if the pipe is of uniform grade, size, and

thickness and there are more than ten (10) lengths, only ten percent (10%) of the individual lengths, but not less than ten (10) lengths, need to be measured. The thickness of the lengths that are not measured must be verified by applying a gauge set to the minimum thickness found by the measurement. The nominal wall thickness to be used in the design formula in subsection (3)(C) (192.105) is the next wall thickness found in commercial specifications that is below the average of all the measurements taken. However, the nominal wall thickness used may not be more than one and fourteen hundredths (1.14) times the smallest measurement taken on pipe less than twenty inches (20”) (508 millimeters) in outside diameter, nor more than one and eleven hundredths (1.11) times the smallest measurement taken on pipe twenty inches (20”) (508 millimeters) or more in outside diameter.

1. (F) Design Factor (F) for Steel Pipe. (192.111)

   1. 1. Except as otherwise provided in paragraphs (3)(F)2.–4.,

the design factor to be used in the design formula in subsection (3)(C) (192.105) is determined in accordance with the following table:

Class Location Design Factor (F)

1. 2. A design factor of 0.60 or less must be used in the

design formula in subsection (3)(C) (192.105) for steel pipe in Class 1 locations that—

1. A. Crosses the right-of-way of an unimproved public

road without a casing;

1. B. Crosses without a casing, or makes a parallel

encroachment on, the right-of-way of either a hard surfaced road, a highway, a public street, or a railroad;

1. C. Is supported by a vehicular, pedestrian, railroad, or

pipeline bridge; or

1. D. Is used in a fabricated assembly (including separators,

mainline valve assemblies, cross-connections and river crossing headers) or is used within five (5) pipe diameters in any direction from the last fitting of a fabricated assembly, other than a transition piece or an elbow used in place of a pipe bend which is not associated with a fabricated assembly.

1. 3. For Class 2 locations, a design factor of 0.50 or less must

be used in the design formula in subsection (3)(C) (192.105) for uncased steel pipe that crosses the right-of-way of a hard surfaced road, a highway, a public street, or a railroad.

1. 4. For Class 1 and Class 2 locations, a design factor of 0.50

or less must be used in the design formula in subsection (3)(C) (192.105) for—

1. A. Steel pipe in a compressor station, regulating station

or measuring station; and

1. B. Steel pipe, including a pipe riser, on a platform

located in inland navigable waters.

1. (G) Longitudinal Joint Factor (E) for Steel Pipe. (192.113) The longitudinal joint factor to be used in the design formula in subsection (3)(C) is determined in accordance with the following table: 0.72 0.60 0.50 0.40 Specification

ASTM A 53/A53M

ASTM A 106 ASTM A 333/A 333M

ASTM A 381 ASTM A 671 ASTM A 672 ASTM A 691 API 5L

Other Other

If the type of longitudinal joint cannot be determined, the joint factor to be used must not exceed that designated for Other.

1. (H) Temperature Derating Factor (T) for Steel Pipe. (192.115) The temperature derating factor to be used in the design formula in subsection (3)(C) (192.105) is determined as follows:

Gas Temperature in Degrees Temperature Derating Fahrenheit (Celsius) Factor (T) 250 °F (121 °C) or less 1.000 300 °F (149 °C) 0.967 350 °F (177 °C) 0.933 400 °F (204 °C) 0.900 450 °F (232 °C) 0.867

For intermediate gas temperatures, the derating factor is determined by interpolation.

1. (I) Design of Plastic Pipe. (192.121)

   1. 1. Design Pressure. The design pressure for plastic pipe

is determined in accordance with either of the following formulas: t P = 2 S × DF (D–t) 2 S P = × DF (SDR–1) where P = Design pressure, psi (kPa) gauge; S = For thermoplastic pipe, the hydrostatic design base (HDB) is determined in accordance with the listed specification at a temperature equal to 73 °F (23 °C), 100 °F (38 °C), 120 °F (49 °C), or 140 °F (60 °C). In the absence of an HDB established at the specified temperature, the HDB of a higher temperature may be used in determining a design pressure rating at the specified temperature by arithmetic interpolation using the procedure in Part D.2. of PPI TR–3/2008, HDB/PDB/SDB/MRS Policies (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)); t = Specified wall thickness, inches (millimeters); D = Specified outside diameter, inches (millimeters); and SDR = Standard dimension ratio, the ratio of the average specified outside diameter to the minimum specified wall thickness, corresponding to a value from a common numbering Longitudinal Joint Factor Pipe Class

Seamless Electric resistance welded Furnace butt welded Seamless Seamless Electric resistance welded Double submerged arc welded Electric fusion welded Electric fusion welded Electric fusion welded Seamless Electric resistance welded Electric flash welded Submerged arc welded Furnace butt welded Pipe over 4 inches (102 millimeters) Pipe 4 inches (102 millimeters) or less

system that was derived from the American National Standards Institute preferred number series 10. DF = Design Factor, a maximum of 0.32 unless otherwise specified for a particular material in this subsection.

1. 2. General Requirements for Plastic Pipe and Components.

   1. A. The design pressure may not exceed a gauge pressure

of 100 psi (689 kPa) gauge for plastic pipe.

1. B. Plastic pipe may not be used where operating

temperatures of the pipe will be—

1. (I) Below -20 °F (-29 °C), or -40 °F (-40 °C) if all pipe

and pipeline components whose operating temperature will be below -20 °F (-29 °C) have a temperature rating by the manufacturer consistent with that operating temperature; or

1. (II) Above the temperature at which the HDB used in

the design formula under this subsection is determined.

1. C. The wall thickness for thermoplastic pipe may not be

less than 0.062 inches (1.57 millimeters).

1. D. All plastic pipe must have a listed HDB in accordance

with PPI TR–4/2012 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 3. Polyethylene (PE) Pipe Requirements.

   1. A. The federal regulation at 49 CFR 192.121(c)(1) is not

adopted in this rule. (This federal regulation permits higher design pressures for certain types of PE pipe.)

1. B. For PE pipe produced on or after January 22, 2019, a DF

of 0.40 may be used in the design formula, provided—

1. (I) The design pressure does not exceed 100 psig;
2. (II) The material designation code is PE2708 or PE4710;
3. (III) The pipe has a nominal size (IPS or CTS) of 24

inches or less; and

1. (IV) The wall thickness for a given outside diameter is

not less than that listed in the following table:

(E)

1.00 1.00 0.60 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.60 0.80 0.60 PE Pipe: Minimum Wall Thickness and SDR Values

Pipe Size (inches) ½" CTS

24"

1. 4. The federal regulations at 49 CFR 192.121(d) through (f)

are not adopted in this rule. (Those federal regulations address design requirements for types of plastic pipe other than PE pipe.)

1. (J) Reserved. (192.123)

2. (K) Design of Copper Pipe for Repairs. (192.125)

   1. 1. Copper pipe used in mains must have a minimum wall

thickness of 0.065 inches (1.65 millimeters) and must be hard drawn.

1. 2. Copper pipe used in service lines must have a minimum

wall thickness not less than that indicated in the following table:

Standard Size (inch) (millimeter) (millimeters)

1/2 (13) 5/8 (16) 3/4 (19) 1 (25) 1 1/4 (32) 1 1/2 (38)

1. 3. Copper pipe used in mains and services lines may not be

used at pressures in excess of 100 psi (689 kPa) gauge. Minimum wall thickness (inches) 0.090

1.143

Nominal O.D. (inch)

.625 (16) .750 (19) .875 (22) 1.125 (29) 1.375 (35) 1.625 (41) Corresponding SDR

Wall

Thickness Nominal

.040 (1.06) .042 (1.07) .045 (1.14) .050 (1.27) .055 (1.40) .060 (1.52) (values)

Tolerance (inch) (millimeter)

.0035 (.0889) .0035 (.0889) .004 (.102) .004 (.102) .0045 (.1143) .0045 (.1143)

1. 4. Copper pipe that does not have an internal corrosion

resistant lining may not be used to carry gas that has an average hydrogen sulfide content of more than 0.3 grains/100 ft3 (6.9/m3) under standard conditions. Standard conditions refers to 60 °F and 14.7 psia (38 °C and one atmosphere) of gas.

1. (L) Additional Design Requirements for Steel Pipe Using Alternative Maximum Allowable Operating Pressure. (192.112)

operating pressures and other anticipated loadings without impairment of its serviceability with unit stresses equivalent to those allowed for comparable material in pipe in the same location and kind of service. However, if design based upon unit stresses is impractical for a particular component, design may be based upon a pressure rating established by the manufacturer by pressure testing that component or a prototype of the component.

1. 2. The design and installation of pipeline components

and facilities must meet applicable requirements for corrosion control found in section (9).

1. 3. Except for excess flow valves, each plastic pipeline

component installed after April 22, 2019, must be able to withstand operating pressures and other anticipated loads in accordance with a listed specification.

1. (C) Qualifying Metallic Components. (192.144) Notwithstanding any requirement of this section which incorporates by reference an edition of a document listed in 49 CFR 192.7 (see (1)(D)) or Appendix B, a metallic component manufactured in accordance with any other edition of that document is qualified for use under this rule if—

   1. 1. It can be shown through visual inspection of the

cleaned component that no defect exists which might impair the strength or tightness of the component; and

1. 2. The edition of the document under which the

component was manufactured has equal or more stringent requirements for the following as an edition of that document currently or previously listed in 49 CFR 192.7 (see (1)(D)) or Appendix B:

1. A. Pressure testing;
2. B. Materials; and

1. C. Pressure and temperature ratings.

2. (D) Valves. (192.145)

   1. 1. Except for cast iron and plastic valves, each valve must

meet the minimum requirements of ANSI/API Specification 6D (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), or to a national or international standard that provides an equivalent performance level. A valve may not be used under operating conditions that exceed the applicable pressure-temperature ratings contained in those requirements.

1. 2. Each cast iron and plastic valve must comply with the

following:

1. A. The valve must have a maximum service pressure

rating for temperatures that equal or exceed the maximum service temperature; and

1. B. The valve must be tested as part of the manufacturing,

as follows:

1. (I) With the valve in the fully open position, the shell

must be tested with no leakage to a pressure at least one and one-half (1.5) times the maximum service rating;

1. (II) After the shell test, the seat must be tested to

a pressure not less than one and one-half (1.5) times the maximum service pressure rating. Except for swing check valves, test pressure during the seat test must be applied successively on each side of the closed valve with the opposite side open. No visible leakage is permitted; and

1. (III) After the last pressure test is completed, the

valve must be operated through its full travel to demonstrate freedom from interference.

1. 3. Each valve must be able to meet the anticipated

operating conditions.

1. 4. No valve having shell (body, bonnet, cover, and/or

end flange) components made of ductile iron may be used at pressures exceeding eighty percent (80%) of the pressure ratings for comparable steel valves at their listed temperature. However, a valve having shell components made of ductile iron may be used at pressures up to eighty percent (80%) of the pressure ratings for comparable steel valves at their listed temperature, if —

1. A. The temperature-adjusted service pressure does not

exceed 1,000 psi (7 MPa) gauge; and

1. B. Welding is not used on any ductile iron component in

the fabrication of the valve shells or their assembly.

1. 5. No valve having shell (body, bonnet, cover, and/or

end flange) components made of cast iron, malleable iron, or ductile iron may be used in the gas pipe components of compressor stations.

1. 6. Except for excess flow valves, plastic valves installed

after April 22, 2019, must meet the minimum requirements of a listed specification. A valve may not be used under operating conditions that exceed the applicable pressure and temperature ratings contained in the listed specification.

1. (E) Flanges and Flange Accessories. (192.147)

   1. 1. Each flange or flange accessory (other than cast iron)

must meet the minimum requirements of ASME/ANSI B16.5 and MSS SP–44 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), or the equivalent.

1. 2. Each flange assembly must be able to withstand the

maximum pressure at which the pipeline is to be operated and to maintain its physical and chemical properties at any temperature to which it is anticipated that it might be subjected in service.

1. 3. Each flange on a flanged joint in cast iron pipe must

conform in dimensions, drilling, face, and gasket design to ASME/ANSI B16.1 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) and be cast integrally with the pipe, valve, or fitting. (F) Standard Fittings. (192.149)

1. 1. The minimum metal thickness of threaded fittings may

not be less than specified for the pressures and temperatures in the applicable standards referenced in this rule or their equivalent.

1. 2. Each steel butt-welding fitting must have pressure and

temperature ratings based on stresses for pipe of the same or equivalent material. The actual bursting strength of the fitting must at least equal the computed bursting strength of pipe of the designated material and wall thickness, as determined by a prototype that was tested to at least the pressure required for the pipeline to which it is being added.

1. 3. Plastic fittings installed after April 22, 2019, must meet a

listed specification.

1. (G) Tapping. (192.151)

   1. 1. Each mechanical fitting used to make a hot tap must

be designed for at least the operating pressure of the pipeline.

1. 2. Where a ductile iron pipe is tapped, the extent of full-

thread engagement and the need for the use of outside-sealing service connections, tapping saddles, or other fixtures must be determined by service conditions.

1. 3. Where a threaded tap is made in cast iron or ductile iron

pipe, the diameter of the tapped hole may not be more than twenty-five percent (25%) of the nominal diameter of the pipe unless the pipe is reinforced, except that—

1. A. Existing taps may be used for replacement service, if

they are free of cracks and have good threads; and

1. B. A one and one-fourth inch (1 1/4") (32 millimeters) tap

may be made in a four-inch (4") (102 millimeters) cast iron or ductile iron pipe, without reinforcement.

1. 4. However, in areas where climate, soil, and service

conditions may create unusual external stresses on cast iron pipe, unreinforced taps may be used only on six-inch (6") (152 millimeters) or larger pipe.

1. (H) Components Fabricated by Welding. (192.153)

   1. 1. Except for branch connections and assemblies of

standard pipe and fittings joined by circumferential welds, the design pressure of each component fabricated by welding, whose strength cannot be determined, must be established in accordance with paragraph UG-101 of the ASME Boiler and Pressure Vessel Code (Section VIII, Division 1) (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 2. Each prefabricated unit that uses plate and longitudinal

seams must be designated, constructed, and tested in accordance with the ASME Boiler and Pressure Vessel Code (Rules for Construction of Pressure Vessels as defined in either Section VIII, Division 1 or 2) (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), except for the following:

1. A. Regularly manufactured butt-welding fittings;
2. B. Pipe that has been produced and tested under a

specification listed in Appendix B to this rule;

1. C. Partial assemblies such as split rings or collars; and
2. D. Prefabricated units that the manufacturer certifies

have been tested to at least twice the maximum pressure to which they will be subjected under the anticipated operating conditions.

1. 3. Orange-peel bull plugs and orange-peel swages may

not be used on pipelines that are to operate at a hoop stress of twenty percent (20%) or more of the SMYS of the pipe.

1. 4. Except for flat closures designed in accordance with the

ASME Boiler and Pressure Vessel Code (Section VIII, Division 1 or 2) (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), flat closures and fish tails may not be used on pipe that either operates at 100 psi (689 kPa) gauge or more, or is more than three inches (3") (76 millimeters) nominal diameter.

1. 5. The test requirements for a prefabricated unit or

pressure vessel, defined for this paragraph as components with a design pressure established in accordance with paragraph (4) (H)1. or 2., are as follows:

1. A. A prefabricated unit or pressure vessel installed after

July 14, 2004, is not subject to the strength testing requirements of paragraph (10)(C)2. provided the component has been tested in accordance with paragraph (4)(H)1. or 2. and with a test factor of at least 1.3 times MAOP;

1. B. A prefabricated unit or pressure vessel must be tested

for a duration specified as follows:

1. (I) A prefabricated unit or pressure vessel installed

after July 14, 2004, but before October 1, 2021, is exempt from paragraphs (10)(C)3. and 4. and paragraph (10)(D)3. provided it has been tested for a duration consistent with the ASME BPVC requirements referenced in paragraph (4)(H)1. or 2; and

1. (II) A prefabricated unit or pressure vessel installed

on or after October 1, 2021, must be tested for the duration specified in either paragraph (10)(C)3. or 4., (10)(D)3., or (10) (E)1., whichever is applicable for the pipeline in which the component is being installed;

1. C. For any prefabricated unit or pressure vessel

permanently or temporarily installed on a pipeline facility, an operator must either—

1. (I) Test the prefabricated unit or pressure vessel in

accordance with this subsection and section (10) after it has been placed on its support structure at its final installation location. The test may be performed before or after it has been tied-in to the pipeline. Test records that meet paragraph (10)(I)1. must be kept for the operational life of the prefabricated unit or pressure vessel; or

1. (II) For a prefabricated unit or pressure vessel that is

pressure tested prior to installation or where a manufacturer’s pressure test is used in accordance with paragraph (4)(H)5., inspect the prefabricated unit or pressure vessel after it has been placed on its support structure at its final installation location and confirm that the prefabricated unit or pressure vessel was not damaged during any prior operation, transportation, or installation into the pipeline. The inspection procedure and documented inspection must include visual inspection for vessel damage, including, at a minimum, inlets, outlets, and lifting locations. Injurious defects that are an integrity threat may include dents, gouges, bending, corrosion, and cracking. This inspection must be performed prior to operation but may be performed either before or after it has been tied-in to the pipeline. If injurious defects that are an integrity threat are found, the prefabricated unit or pressure vessel must be either non-destructively tested, re-pressure tested, or remediated in accordance with the applicable requirements in this rule for a fabricated unit or with the applicable ASME BPVC requirements referenced in paragraphs (4)(H)1. or 2. Test, inspection, and repair records for the fabricated unit or pressure vessel must be kept for the operational life of the component. Test records must meet the requirements in paragraph (10)(I)1.;

1. D. An initial pressure test from the prefabricated unit

or pressure vessel manufacturer may be used to meet the requirements of this subsection with the following conditions:

1. (I) The prefabricated unit or pressure vessel is newly-

manufactured and installed on or after October 1, 2021, except as provided in part (4)(H)5.D.(II);

1. (II) An initial pressure test from the fabricated unit or

pressure vessel manufacturer or other prior test of a new or existing prefabricated unit or pressure vessel may be used for a component that is temporarily installed in a pipeline facility in order to complete a testing, integrity assessment, repair, odorization, or emergency response-related task, including noise or pollution abatement. The temporary component must be promptly removed after that task is completed. If operational and environmental constraints require leaving a temporary prefabricated unit or pressure vessel under this paragraph in place for longer than thirty (30) days, the operator must notify PHMSA and designated commission personnel in accordance with subsection (1)(M);

1. (III) The manufacturer’s pressure test must meet the

minimum requirements of this rule; and

1. (IV) The operator inspects and remediates the

prefabricated unit or pressure vessel after installation in accordance with part (4)(H)5.C.(II);

1. E. An existing prefabricated unit or pressure vessel that

is temporarily removed from a pipeline facility to complete a testing, integrity assessment, repair, odorization, or emergency response-related task, including noise or pollution abatement, and then reinstalled at the same location must be inspected in accordance with part (4)(H)5.C.(II); however, a new pressure test is not required provided no damage or threats to the operational integrity of the prefabricated unit or pressure vessel were identified during the inspection and the MAOP of the pipeline is not increased; and

1. F. Except as provided in part (4)(H)5.D.(II) and

subparagraph (4)(H)5.E., on or after October 1, 2021, an existing prefabricated unit or pressure vessel relocated and operated at a different location must meet the requirements of this rule and the following:

1. (I) The prefabricated unit or pressure vessel must be

designed and constructed in accordance with the requirements of this rule at the time the vessel is returned to operational service at the new location; and

1. (II) The prefabricated unit or pressure vessel must be

pressure tested by the operator in accordance with the testing and inspection requirements of this rule applicable to newly installed prefabricated units and pressure vessels.

1. (I) Welded Branch Connections. (192.155) Each welded branch connection made to pipe in the form of a single connection or in a header or manifold, as a series of connections, must be designed to ensure that the strength of the pipeline system is not reduced, taking into account the stresses in the remaining pipe wall due to the opening in the pipe or header, the shear stresses produced by the pressure acting on the area of the branch opening, and any external loadings due to thermal movement, weight, and vibration.
2. (J) Extruded Outlets. (192.157) Each extruded outlet must be suitable for anticipated service conditions and must be at least equal to the design strength of the pipe and other fittings in the pipeline to which it is attached.
3. (K) Flexibility. (192.159) Each pipeline must be designed with enough flexibility to prevent thermal expansion or contraction from causing excessive stresses in the pipe or components, excessive bending or unusual loads at joints, or undesirable forces or moments at points of connection to equipment or at anchorage or guide points.

4. (L) Supports and Anchors. (192.161)

   1. 1. Each pipeline and its associated equipment must have

enough anchors or supports to—

1. A. Prevent undue strain on connected equipment;
2. B. Resist longitudinal forces caused by a bend or offset

in the pipe; and

1. C. Prevent or damp out excessive vibration.
2. 2. Each exposed pipeline must have enough supports or

anchors to protect the exposed pipe joints from the maximum end force caused by internal pressure and any additional forces caused by temperature expansion or contraction or by the weight of the pipe and its contents.

1. 3. Each support or anchor on an exposed pipeline must

be made of durable, noncombustible material and must be designed and installed as follows:

1. A. Free expansion and contraction of the pipeline

between supports or anchors may not be restricted;

1. B. Provision must be made for the service conditions

involved; and

1. C. Movement of the pipeline may not cause

disengagement of the support equipment.

1. 4. Each support on an exposed pipeline operated at a

stress level of fifty percent (50%) or more of SMYS must comply with the following:

1. A. A structural support may not be welded directly to

the pipe;

1. B. The support must be provided by a member that

completely encircles the pipe; and

1. C. If an encircling member is welded to a pipe, the weld

must be continuous and cover the entire circumference.

1. 5. Each underground pipeline that is connected to a

relatively unyielding line or other fixed object must have enough flexibility to provide for possible movement or it must have an anchor that will limit the movement of the pipeline.

1. 6. Each underground pipeline that is being connected to

new branches must have a firm foundation for both the header and the branch to prevent detrimental lateral and vertical movement.

1. (M) Compressor Stations—Design and Construction. (192.163)

   1. 1. Location of compressor building. Except for a compressor

building on a platform located in inland navigable waters, each main compressor building of a compressor station must be located on property under the control of the operator. It must be far enough away from adjacent property not under control of the operator to minimize the possibility of fire being communicated to the compressor building from structures on adjacent property. There must be enough open space around the main compressor building to allow the free movement of firefighting equipment.

1. 2. Building construction. Each building on a compressor

station site must be made of noncombustible materials if it contains either—

1. A. Pipe more than two inches (2”) (51 millimeters) in

diameter that is carrying gas under pressure; or

1. B. Gas handling equipment other than gas utilization

equipment used for domestic purposes.

1. 3. Exits. Each operating floor of a main compressor

building must have at least two (2) separated and unobstructed exits located so as to provide a convenient possibility of escape and an unobstructed passage to a place of safety. Each door latch on an exit must be of a type which can be readily opened from the inside without a key. Each swinging door located in an exterior wall must be mounted to swing outward.

1. 4. Fenced areas. Each fence around a compressor station

must have at least two (2) gates located so as to provide a convenient opportunity for escape to a place of safety or have other facilities affording a similarly convenient exit from the area. Each gate located within two hundred feet (200’) (61 meters) of any compressor plant building must open outward and, when occupied, must be openable from the inside without a key.

1. 5. Electrical facilities. Electrical equipment and wiring

installed in compressor stations must conform to NFPA-70 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), so far as that code is applicable.

1. (N) Compressor Stations—Liquid Removal. (192.165)

   1. 1. Where entrained vapors in gas may liquefy under

the anticipated pressure and temperature conditions, the compressor must be protected against the introduction of liquids in quantities that could cause damage.

1. 2. Each liquid separator used to remove entrained liquids

at a compressor station must—

1. A. Have a manually operable means of removing these

liquids;

1. B. Where slugs of liquid could be carried into the

compressors, have either automatic liquid removal facilities, an automatic compressor shutdown device, or a high liquid level alarm; and

1. C. Be manufactured in accordance with section VIII

of the ASME Boiler and Pressure Vessel Code (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) and the additional requirements of paragraph (4)(H)5., except that liquid separators constructed of pipe and fittings without internal welding must be fabricated with a design factor of 0.4 or less.

1. (O) Compressor Stations—Emergency Shutdown. (192.167)

   1. 1. Except for unattended field compressor stations of

one thousand (1,000) horsepower (746 kilowatts) or less, each compressor station must have an emergency shutdown system that meets the following:

1. A. It must be able to block gas out of the station and

blowdown the station piping;

1. B. It must discharge gas from the blowdown piping at a

location where the gas will not create a hazard;

1. C. It must provide means for the shutdown of gas

compressing equipment, gas fires, and electrical facilities in the vicinity of gas headers and in the compressor building, except that—

1. (I) Electrical circuits that supply emergency lighting

required to assist station personnel in evacuating the compressor building and the area in the vicinity of the gas headers must remain energized; and

1. (II) Electrical circuits needed to protect equipment

from damage may remain energized; and

1. D. It must be operable from at least two (2) locations,

each of which is—

1. (I) Outside the gas area of the station;
2. (II) Near the exit gates if the station is fenced or near

emergency exits if not fenced; and

1. (III) Not more than five hundred feet (500’) (153

meters) from the limits of the station.

1. 2. If a compressor station supplies gas directly to a

distribution system with no other adequate source of gas available, the emergency shutdown system must be designed so that it will not function at the wrong time and cause an unintended outage on the distribution system.

1. 3. On a platform located in inland navigable waters, the

emergency shutdown system must be designed and installed to actuate automatically by each of the following events:

1. A. In the case of an unattended compressor station—

   1. (I) When the gas pressure equals the maximum

allowable operating pressure plus fifteen percent (15%); or

1. (II) When an uncontrolled fire occurs on the platform;

and

1. B. In the case of a compressor station in a building—

   1. (I) When an uncontrolled fire occurs in the building;

or

1. (II) When the concentration of gas in air reaches fifty

percent (50%) or more of the lower explosive limit in a building which has a source of ignition. For the purpose of part (4) (O)3.B.(II), an electrical facility which conforms to Class 1, Group D of the National Electrical Code is not a source of ignition.

1. (P) Compressor Stations—Pressure Limiting Devices. (192.169)

   1. 1. Each compressor station must have pressure relief or

other suitable protective devices of sufficient capacity and sensitivity to ensure that the maximum allowable operating pressure of the station piping and equipment is not exceeded by more than ten percent (10%).

1. 2. Each vent line that exhausts gas from the pressure relief

valves of a compressor station must extend to a location where the gas may be discharged without hazard.

1. (Q) Compressor Stations—Additional Safety Equipment. (192.171)

   1. 1. Each compressor station must have adequate fire

protection facilities. If fire pumps are a part of these facilities, their operation may not be affected by the emergency shutdown system.

1. 2. Each compressor station prime mover other than an

electrical induction or synchronous motor must have an automatic device to shut down the unit before the speed of either the prime mover or the driven unit exceeds a maximum safe speed.

1. 3. Each compressor unit in a compressor station must

have a shutdown or alarm device that operates in the event of inadequate cooling or lubrication of the unit.

1. 4. Each compressor station gas engine that operates with

pressure gas injection must be equipped so that stoppage of the engine automatically shuts off the fuel and vents the engine distribution manifold.

1. 5. Each muffler for a gas engine in a compressor station

must have vent slots or holes in the baffles of each compartment to prevent gas from being trapped in the muffler.

1. (R) Compressor Stations—Ventilation. (192.173) Each compressor station building must be ventilated to ensure that employees are not endangered by the accumulation of gas in rooms, sumps, attics, pits, or other enclosed places.

2. (S) Pipe-Type and Bottle-Type Holders. (192.175)

   1. 1. Each pipe-type and bottle-type holder must be designed

so as to prevent the accumulation of liquids in the holder, in connecting pipe or in auxiliary equipment that might cause corrosion or interfere with the safe operation of the holder.

1. 2. Each pipe-type or bottle-type holder must have a

minimum clearance from other holders in accordance with the following formula: C = (3D × P × F)/1000 (in inches) (C=(3D×P×F) / 6,895) (in millimeters) where C = Minimum clearance between pipe containers or bottles in inches (millimeters); D = Outside diameter of pipe containers or bottles in inches (millimeters); P = Maximum allowable operating pressure, psi (kPa) gauge; and F = Design factor as set forth in subsection (3)(F) (192.111).

1. (T) Additional Provisions for Bottle-Type Holders. (192.177)

   1. 1. Each bottle-type holder must be—

      1. A. Located on a site entirely surrounded by fencing that

prevents access by unauthorized persons and with minimum clearance from the fence as follows: Maximum Allowable Minimum Clearance Operating Pressure feet (meters) Less than 1000 psi (7 MPa) gauge 25 (7.6) 1000 psi (7 MPa) gauge or more 100 (31)

1. B. Designed using the design factors set forth in

subsection (3)(F) (192.111); and

1. C. Buried with a minimum cover in accordance with

subsection (7)(N). (192.327)

1. 2. Each bottle-type holder manufactured from steel that

is not weldable under field conditions must comply with the following:

1. A. A bottle-type holder made from alloy steel must meet

the chemical and tensile requirements for the various grades of steel in ASTM A372/A372M (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D));

1. B. The actual yield-tensile ratio of the steel may not

exceed 0.85;

1. C. Welding may not be performed on the holder after

it has been heat-treated or stress-relieved, except that copper wires may be attached to the small diameter portion of the bottle end closure for cathodic protection if a localized Thermit welding process is used;

1. D. The holder must be given a mill hydrostatic test at a

pressure that produces a hoop stress at least equal to eightyfive percent (85%) of the SMYS; and

1. E. The holder, connection pipe, and components must

be leak tested after installation as required by section (10).

1. (U) Transmission Line Valves. (192.179)

   1. 1. Each transmission line must have sectionalizing block

valves spaced as follows, unless in a particular case the administrator finds that alternative spacing would provide an equivalent level of safety:

1. A. Each point on the pipeline in a Class 4 location must

be within two and one-half (2 1/2) miles (4 kilometers) of a valve;

1. B. Each point on the pipeline in a Class 3 location must

be within four (4) miles (6.4 kilometers ) of a valve;

1. C. Each point on the pipeline in a Class 2 location must

be within seven and one-half (7 1/2) miles (12 kilometers) of a valve; and

1. D. Each point on the pipeline in a Class 1 location must

be within ten (10) miles (16 kilometers) of a valve.

1. 2. Each sectionalizing block valve on a transmission line

must comply with the following:

1. A. The valve and the operating device to open or close

the valve must be readily accessible and protected from tampering and damage; and

1. B. The valve must be supported to prevent settling of the

valve or movement of the pipe to which it is attached.

1. 3. Each section of a transmission line between main line

valves must have a blowdown valve with enough capacity to allow the transmission line to be blown down as rapidly as practicable. Each blowdown discharge must be located so the gas can be blown to the atmosphere without hazard and, if the transmission line is adjacent to an overhead electric line, so that the gas is directed away from the electrical conductors.

1. (V) Distribution Line Valves. (192.181)

   1. 1. Each high pressure distribution system must have valves

spaced so as to reduce the time to shut down a section of main in an emergency. The valve spacing is determined by the operating pressure, the size of the mains and the local physical conditions, but it must at least provide zones of isolation sized so that the operator could relight the lost customer services within a period of eight (8) hours after restoration of system pressure.

1. 2. Each regulator station controlling the flow or pressure

of gas in a distribution system must have a valve installed on the inlet piping and on the outlet piping at a sufficient distance from the regulator station to permit the operation of the valve during an emergency that might preclude access to the station. An outlet valve on regulator stations will not be required on single-feed distribution systems when the outlet piping size is less than or equal to two inches (2") in nominal diameter.

1. 3. Each valve on a main installed for operating or

emergency purposes must comply with the following:

1. A. The valve must be placed in a readily accessible

location so as to facilitate its operation in an emergency;

1. B. The operating stem or mechanism must be readily

accessible; and

1. C. If the valve is installed in a buried box or enclosure, the

box or enclosure must be installed so as to avoid transmitting external loads to the main.

1. (W) Vaults—Structural Design Requirements. (192.183)

   1. 1. Each underground vault or pit for valves, pressure

relieving, pressure limiting, or pressure regulating stations must be able to meet the loads which may be imposed upon it and to protect installed equipment.

1. 2. There must be enough working space so that all of

the equipment required in the vault or pit can be properly installed, operated, and maintained.

1. 3. Each pipe entering, or within, a regulator vault or

pit must be steel for sizes ten inches (10") (254 millimeters), and less, except that control and gauge piping may be copper. Where pipe extends through the vault or pit structure, provision must be made to prevent the passage of gases or liquids through the opening and to avert strains in the pipe.

1. (X) Vaults—Accessibility. (192.185) Each vault must be located in an accessible location and, so far as practical, away from—

   1. 1. Street intersections or points where traffic is heavy or

dense;

1. 2. Points of minimum elevation, catch basins or places

where the access cover will be in the course of surface waters; and

1. 3. Water, electric, steam, or other facilities.

2. (Y) Vaults—Sealing, Venting, and Ventilation. (192.187) Each underground vault or closed top pit containing either a pressure regulating or reducing station, or a pressure limiting or relieving station, must be sealed, vented, or ventilated, as follows:

   1. 1. When the internal volume exceeds two hundred (200)

cubic feet (5.7 cubic meters)—

1. A. The vault or pit must be ventilated with two (2) ducts,

each having at least the ventilating effect of a pipe four inches (4") (102 millimeters) in diameter;

1. B. The ventilation must be enough to minimize the

formation of combustible atmosphere in the vault or pit; and

1. C. The ducts must be high enough above grade to

disperse any gas-air mixtures that might be discharged;

1. 2. When the internal volume is more than seventy-five (75)

cubic feet (2.1 cubic meters) but less than two hundred (200) cubic feet (5.7 cubic meters)—

1. A. If the vault or pit is sealed, each opening must have

a tight fitting cover without open holes through which an explosive mixture might be ignited, and there must be a means for testing the internal atmosphere before removing the cover;

1. B. If the vault or pit is vented, there must be a means of

preventing external sources of ignition from reaching the vault atmosphere; or

1. C. If the vault or pit is ventilated, paragraph (4)(Y)1. or 3.

applies; and

1. 3. If a vault or pit covered by paragraph (4)(Y)2. is ventilated

by openings in the covers or gratings and the ratio of the internal volume, in cubic feet, to the effective ventilating area of the cover or grating, in square feet, is less than twenty to one (20:1), no additional ventilation is required.

1. (Z) Vaults—Drainage and Waterproofing. (192.189)

   1. 1. Each vault must be designed so as to minimize the

entrance of water.

1. 2. A vault containing gas piping may not be connected

by means of a drain connection to any other underground structure.

1. 3. All electrical equipment in vaults must conform to the

applicable requirements of Class 1, Group D, of the National Electrical Code, NFPA-70 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. (AA) Risers Installed After January 22, 2019. (192.204)

   1. 1. Riser designs must be tested to ensure safe performance

under anticipated external and internal loads acting on the assembly.

1. 2. Factory assembled anodeless risers must be designed

and tested in accordance with ASTM F1973–13 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 3. All risers used to connect regulator stations to plastic

mains must be rigid and designed to provide adequate support and resist lateral movement. Anodeless risers used in accordance with this paragraph must have a rigid riser casing.

1. (BB) Valve Installation in Plastic Pipe. (192.193) Each valve installed in plastic pipe must be designed so as to protect the plastic material against excessive torsional or shearing loads when the valve or shutoff is operated, and from any other secondary stresses that might be exerted through the valve or its enclosure.

2. (CC) Protection Against Accidental Overpressuring. (192.195)

   1. 1. General requirements. Except as provided in subsection

(4)(DD) (192.197), each pipeline that is connected to a gas source so that the maximum allowable operating pressure could be exceeded, as the result of pressure control failure or of some other type of failure, must have pressure relieving or pressure limiting devices that meet the requirements of subsections (4) (EE) and (FF). (192.199 and 192.201)

1. 2. Additional requirements for distributions systems. Each

distribution system that is supplied from a source of gas that is at a higher pressure than the maximum allowable operating pressure for the system must—

1. A. Have pressure regulation devices capable of meeting

the pressure, load and other service conditions that will be experienced in normal operation of the system, and that could be activated in the event of failure of some portion of the system; and

1. B. Be designed so as to prevent accidental overpressuring.

2. (DD) Control of the Pressure of Gas Delivered from Transmission Lines and High-Pressure Distribution Systems to Service Equipment. (192.197) If the maximum allowable operating pressure of the system exceeds fourteen inches (14") water column, one (1) of the following methods must be used to regulate and limit, to the maximum safe value, the pressure of gas delivered to the customer:

   1. 1. A service regulator with a suitable over-pressure

protection device set to limit, to a maximum safe value, the pressure of the gas delivered to the customer and another regulator located upstream from the service regulator. The upstream regulator may not be set to maintain a pressure higher than sixty (60) psi (414 kPa) gauge. A device must be installed between the upstream regulator and the service regulator to limit the pressure on the inlet of the service regulator to sixty (60) psi (414 kPa) gauge or less in case the upstream regulator fails to function properly. This device may be either a relief valve or an automatic shutoff that shuts and remains closed until manually reset, if the pressure on the inlet of the service regulator exceeds the set pressure (sixty (60) psi (414 kPa) gauge or less);

1. 2. A service regulator and a monitoring regulator set

to limit, to a maximum safe value, the pressure of the gas delivered to the customer. A device or method that indicates the failure of the service regulator must also be provided. The service regulator must be monitored at intervals not exceeding fifteen (15) months, but at least once each calendar year for detection of a failure;

1. 3. A service regulator with a relief valve vented to the

outside atmosphere, with the relief valve set to open so that the pressure of gas going to the customer does not exceed a maximum safe value. The relief valve may either be built into the service regulator or it may be a separate unit installed downstream from the service regulator. This combination may be used alone only in those cases where the inlet pressure on the service regulator does not exceed the manufacturer’s safe working pressure rating of the service regulator, and may not be used where the inlet pressure on the service regulator exceeds sixty (60) psi (414 kPa) gauge. For higher inlet pressure, the methods in paragraph (4)(DD)1. or 2. must be used; or

1. 4. A service regulator and an automatic shutoff device that

closes upon a rise in pressure downstream from the regulator and remains closed until manually reset.

1. (EE) Requirements for Design of Pressure Relief and Limiting Devices. (192.199) Except for rupture discs, each pressure relief or pressure limiting device must—

   1. 1. Be constructed of materials so that the operation of the

device will not be impaired by corrosion;

1. 2. Have valves and valve seats that are designed not to

stick in a position that will make the device inoperative;

1. 3. Be designed and installed so that it can be readily

operated to determine if the valve is free, can be tested to determine the pressure at which it will operate and can be tested for leakage when in the closed position;

1. 4. Have support made of noncombustible material;
2. 5. Have discharge stacks, vents, or outlet ports designed to

prevent accumulation of water, ice, or snow, located where gas can be discharged into the atmosphere without undue hazard;

1. 6. Be designed and installed so that the size of the

openings, pipe and fittings located between the system to be protected and the pressure relieving device, and the size of the vent line, are adequate to prevent hammering of the valve and to prevent impairment of relief capacity;

1. 7. Where installed at a district regulator station to protect

a pipeline system from overpressuring, be designed and installed to prevent any single incident, for instance, an explosion in a vault or damage by a vehicle, from affecting the operation of both the overpressure protective device and the district regulator;

1. 8. Except for a valve that will isolate the system under

protection from its source of pressure, be designed to prevent unauthorized access to or operation of the following stop valves regardless of installation date:

1. A. Any valve that will make the pressure relief valve or

pressure limiting device inoperative;

1. B. Valves that would bypass the regulator or relief

devices; and

1. C. Shut-off valves in control lines that, if operated, would

cause the regulator or overpressure protection device to be inoperative;

1. 9. Be designed and installed so that adequate overpressure

protection is provided for all town border stations and district regulator stations regardless of installation date;

1. 10. Where a monitor regulator is used for overpressure

protection, be designed and installed to include an internal or separate device or method that indicates a failure of the operating regulator regardless of installation date. The operating regulator must be monitored at least monthly for regulator stations for detection of a failure; and

1. 11. Where regulators in series or working monitors are

used for overpressure protection, be designed and installed to include an internal or separate device or method that indicates a failure of each regulator regardless of installation date. Each regulator must be monitored at least monthly for regulator stations for detection of a failure. When the operator chooses to use a pressure gauge as the separate device to comply with paragraph (4)(EE)10. or 11., the pressure gauge must have the capability to record the high pressure, such as a recording chart or “tattle-tale” needle (a standard sight gauge is not adequate for this purpose).

1. (FF) Required Capacity of Pressure Relieving and Limiting Stations. (192.201)

   1. 1. Each pressure relief station or pressure limiting station

or group of those stations installed to protect a pipeline must have enough capacity, and must be set to operate, to ensure the following:

1. A. In a low pressure distribution system, the pressure

may not cause the unsafe operation of any connected and properly adjusted gas utilization equipment; and

1. B. In pipelines other than a low pressure distribution

system—

1. (I) If the maximum allowable operating pressure is

sixty (60) psi (414 kPa) gauge or more, the pressure may not exceed the maximum allowable operating pressure plus ten percent (10%) or the pressure that produces a hoop stress of seventy-five percent (75%) of SMYS, whichever is lower;

1. (II) If the maximum allowable operating pressure is

twelve (12) psi (83 kPa) gauge or more, but less than sixty (60) psi (414 kPa) gauge, the pressure may not exceed the maximum allowable operating pressure plus six (6) psi (41 kPa) gauge; or

1. (III) If the maximum allowable operating pressure is

less than twelve (12) psi (83 kPa) gauge, the pressure may not exceed the maximum allowable operating pressure plus fifty percent (50%).

1. 2. When more than one (1) pressure regulating or

compressor station feeds into a pipeline, relief valves or other protective devices must be installed at each station to ensure that the complete failure of the largest capacity regulator or compressor, or any single run of lesser capacity regulators or compressors in that station, will not impose pressures on any part of the pipeline or distribution system in excess of those for which it was designed, or against which it was protected, whichever is lower.

1. 3. Relief valves or other pressure limiting devices must be

installed at or near each regulator station in a low-pressure distribution system, with a capacity to limit the maximum pressure in the main to a pressure that will not exceed the safe operating pressure for any connected and properly adjusted gas utilization equipment.

1. (GG) Instrument, Control, and Sampling Pipe and Components. (192.203)

   1. 1. Applicability. This subsection applies to the design of

instrument, control, and sampling pipe and components. It does not apply to permanently closed systems, such as fluidfilled temperature-responsive devices.

1. 2. Materials and design. All materials employed for pipe

and components must be designed to meet the particular conditions of service and the following:

1. A. Each takeoff connection and attaching boss, fitting,

or adapter must be made of suitable material, be able to withstand the maximum service pressure and temperature of the pipe or equipment to which it is attached, and be designed to satisfactorily withstand all stresses without failure by fatigue;

1. B. Except for takeoff lines that can be isolated from

sources of pressure by other valving, a shutoff valve must be installed in each takeoff line as near as practicable to the point of takeoff. Blowdown valves must be installed where necessary;

1. C. Brass or copper material may not be used for metal

temperatures greater than four hundred degrees Fahrenheit (400 °F) (204 °C);

1. D. Pipe or components that may contain liquids must

be protected by heating or other means from damage due to freezing;

1. E. Pipe or components in which liquids may accumulate

must have drains or drips;

1. F. Pipe or components subject to clogging from solids or

deposits must have suitable connections for cleaning;

1. G. The arrangement of pipe, components, and supports

must provide safety under anticipated operating stresses;

1. H. Each joint between sections of pipe, and between

pipe and valves or fittings, must be made in a manner suitable for the anticipated pressure and temperature condition. Sliptype expansion joints may not be used. Expansion must be allowed for by providing flexibility within the system itself; and

1. I. Each control line must be protected from anticipated

causes of damage and must be designed and installed to prevent damage to any one (1) control line from making both the regulator and the overpressure protective device inoperative.

1. (HH) Passage of Internal Inspection Devices. (192.150)

   1. 1. Except as provided in paragraphs (4)(HH)2. and (4)(HH)3.,

each new transmission line and each replacement of line pipe, valve, fitting, or other line component in a transmission line must be designed and constructed to accommodate the passage of instrumented internal inspection devices in accordance with NACE SP0102, section 7 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 2. This subsection does not apply to—

   1. A. Manifolds;
   2. B. Station piping such as at compressor stations, meter

stations, or regulator stations;

1. C. Piping associated with storage facilities, other than

a continuous run of transmission line between a compressor station and storage facilities;

1. D. Cross-overs;
2. E. Sizes of pipe for which an instrumented internal

inspection device is not commercially available;

1. F. Transmission lines, operated in conjunction with a

distribution system which are installed in Class 4 locations;

1. G. Gathering lines; and
2. H. Other piping that, under 49 CFR 190.9, the

administrator finds in a particular case would be impracticable to design and construct to accommodate the passage of instrumented internal inspection devices.

1. 3. An operator encountering emergencies, construction

time constraints, or other unforeseen construction problems need not construct a new or replacement segment of a transmission line to meet paragraph (4)(HH)1., if the operator determines and documents why an impracticability prohibits compliance with paragraph (4)(HH)1. Within thirty (30) days of discovering the emergency or construction problem, the operator must petition, under 49 CFR 190.9, for approval that design and construction to accommodate passage of instrumented internal inspection devices would be impracticable. If the petition is denied, within one (1) year after the date of the notice of the denial, the operator must modify that segment to allow passage of instrumented internal inspection devices.

1. (II) Records: Pipeline Components. (192.205)

   1. 1. For steel transmission pipelines installed after July 1,

2020, an operator must collect or make, and retain for the life of the pipeline, records documenting the manufacturing standard and pressure rating to which each valve was manufactured and tested in accordance with this section. Flanges, fittings, branch connections, extruded outlets, anchor forgings, and other components with material yield strength grades of fortytwo thousand (42,000) psi (X42) or greater and with nominal diameters of greater than two inches (2") must have records documenting the manufacturing specification in effect at the time of manufacture, including yield strength, ultimate tensile strength, and chemical composition of materials.

1. 2. For steel transmission pipelines installed on or before

July 1, 2020, if operators have records documenting the manufacturing standard and pressure rating for valves, flanges, fittings, branch connections, extruded outlets, anchor forgings, and other components with material yield strength grades of forty-two thousand (42,000) psi (X42) or greater and with nominal diameters of greater than two inches (2"), operators must retain such records for the life of the pipeline.

1. 3. For steel transmission pipeline segments installed on

or before July 1, 2020, if an operator does not have records necessary to establish the MAOP of a pipeline segment, the operator may be subject to the requirements of subsection (12) (U) (192.624) according to the terms of that subsection.

1. (5) Welding of Steel in Pipelines.

   1. (A) Scope. (192.221)

      1. 1. This section prescribes minimum requirements for

welding steel materials in pipelines.

1. 2. This section does not apply to welding that occurs during

the manufacture of steel pipe or steel pipeline components.

1. (B) General.

   1. 1. Welding is only to be performed in accordance with

established written welding procedures that have been qualified under subsection (5)(C) (192.225) to produce sound, ductile welds.

1. 2. Welding is only to be performed by welders who are

qualified under subsections (5)(D) and (E) (192.227 and 192.229) for the welding procedure to be used.

1. (C) Welding Procedures. (192.225)

   1. 1. Welding must be performed by a qualified welder or

welding operator in accordance with welding procedures qualified under section 5, section 12, Appendix A, or Appendix B of API Standard 1104 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) or section IX of the ASME Boiler and Pressure Vessel Code (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) to produce welds meeting the requirements of section (5) of this rule. The quality of the test welds used to qualify welding procedures must be determined by destructive testing in accordance with the referenced welding standard(s).

1. 2. Each welding procedure must be recorded in detail,

including the results of the qualifying tests. This record must be retained and followed whenever the procedure is used.

1. (D) Qualification of Welders and Welding Operators. (192.227)

   1. 1. Except as provided in paragraph (5)(D)2., each welder or

welding operator must be qualified in accordance with section 6, section 12, Appendix A, or Appendix B of API Standard 1104 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) or section IX of the ASME Boiler and Pressure Vessel Code (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). However, a welder or welding operator qualified under an earlier edition of a standard listed in 49 CFR 192.7 (see subsection (1)(D)) may weld but may not requalify under that earlier edition.

1. 2. A welder may qualify to perform welding on pipe to be

operated at a pressure that produces a hoop stress of less than twenty percent (20%) of SMYS by performing an acceptable test weld, for the process to be used, under the test set forth in subsection I. of Appendix C, which is included herein (at the end of this rule). Each welder who is to make a welded service line connection to a main must first perform an acceptable test weld under subsection II. of Appendix C as a requirement of the qualifying test.

1. 3. For steel transmission pipe installed after July 1, 2021,

records demonstrating each individual welder qualification at the time of construction in accordance with this section must be retained for a minimum of five (5) years following construction.

1. (E) Limitations on Welders and Welding Operators. (192.229)

   1. 1. No welder or welding operator whose qualification is

based on nondestructive testing may weld compressor station pipe and components.

1. 2. A welder or welding operator may not weld with a

particular welding process unless, within the preceding six (6) calendar months, the welder or welding operator was engaged in welding with that process. Alternatively, welders or welding operators may demonstrate they have engaged in a specific welding process if they have performed a weld with that process that was tested and found acceptable under section 6, section 9, section 12, or Appendix A of API Standard 1104 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) within the preceding seven and one-half (7 1/2) months.

1. 3. A welder or welding operator qualified under paragraph

(5)(D)1. (192.227(a))—

1. A. May not weld on pipe to be operated at a pressure

that produces a hoop stress of twenty percent (20%) or more of SMYS unless within the preceding six (6) calendar months the welder or welding operator has had one (1) weld tested and found acceptable under section 6, section 9, section 12, or Appendix A of API Standard 1104 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). Alternatively, welders or welding operators may maintain an ongoing qualification status by performing welds tested and found acceptable under the above acceptance criteria at least twice each calendar year, but at intervals not exceeding seven and one-half (7 1/2) months. A welder or welding operator qualified under an earlier edition of a standard listed in 49 CFR 192.7 (see subsection (1)(D)) may weld, but may not requalify under that earlier edition; and

1. B. May not weld on pipe to be operated at a pressure

that produces a hoop stress of less than twenty percent (20%) of SMYS unless the welder or welding operator is tested in accordance with subparagraph (5)(E)3.A. or requalifies under subparagraph (5)(E)4.A. or B.

1. 4. A welder or welding operator qualified under paragraph

(5)(D)2. may not weld unless—

1. A. Within the preceding fifteen (15) calendar months,

but at least once each calendar year, the welder or welding operator has requalified under paragraph (5)(D)2.; or

1. B. Within the preceding seven and one-half (7 1/2)

calendar months, but at least twice each calendar year, the welder or welding operator has had—

1. (I) A production weld cut out, tested, and found

acceptable in accordance with the qualifying test; or

1. (II) For a welder who works only on service lines two

inches (2") (51 millimeters) or smaller in diameter, two (2) sample welds tested and found acceptable in accordance with the test in subsection III. of Appendix C to this rule.

1. (F) Protection From Weather. (192.231) The welding operation must be protected from weather conditions that would impair the quality of the completed weld.

2. (G) Miter Joints. (192.233)

   1. 1. A miter joint on steel pipe to be operated at a pressure

that produces a hoop stress of thirty percent (30%) or more of SMYS may not deflect the pipe more than three degrees (3°).

1. 2. A miter joint on steel pipe to be operated at a pressure

that produces a hoop stress of less than thirty percent (30%), but more than ten percent (10%), of SMYS may not deflect the pipe more than twelve and one-half degrees (12 1/2°) and must be a distance equal to one (1) pipe diameter or more away from any other miter joint, as measured from the crotch of each joint.

1. 3. A miter joint on steel pipe to be operated at a pressure

that produces a hoop stress of ten percent (10%) or less of SMYS may not deflect the pipe more than ninety degrees (90°).

1. (H) Preparation for Welding. (192.235) Before beginning any welding, the welding surfaces must be clean and free of any material that may be detrimental to the weld and the pipe or component must be aligned to provide the most favorable condition for depositing the root bead. This alignment must be preserved while the root bead is being deposited.

2. (I) Inspection and Test of Welds. (192.241)

   1. 1. Visual inspection of welding must be conducted by an

individual qualified by appropriate training and experience to ensure that—

1. A. The welding is performed in accordance with the

welding procedure; and

1. B. The weld is acceptable under paragraph (5)(I)3.
2. 2. The welds on a pipeline to be operated at a pressure

that produces a hoop stress of twenty percent (20%) or more of SMYS must be nondestructively tested in accordance with subsection (5)(J), except that welds that are visually inspected and approved by a qualified welding inspector need not be nondestructively tested if—

1. A. The pipe has a nominal diameter of less than six

inches (6") (152 millimeters); or

1. B. The pipeline is to be operated at a pressure that

produces a hoop stress of less than forty percent (40%) of SMYS and the welds are so limited in number that nondestructive testing is impractical.

1. 3. The acceptability of a weld that is nondestructively

tested or visually inspected is determined according to the standards in section 9 or Appendix A of API Standard 1104 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). Appendix A of API Standard 1104 may not be used to accept cracks.

1. (J) Nondestructive Testing. (192.243)

   1. 1. Nondestructive testing of welds must be performed by

any process, other than trepanning, that will clearly indicate the defects that may affect the integrity of the weld.

1. 2. Nondestructive testing of welds must be performed—

   1. A. In accordance with written procedures; and
   2. B. By persons who have been trained and qualified in

the established procedures and with the equipment employed in testing.

1. 3. Procedures must be established for the proper

interpretation of each nondestructive test of a weld to ensure the acceptability of the weld under paragraph (5)(I)3. (192.241[c]).

1. 4. When nondestructive testing is required under

paragraph (5)(I)2. (192.241[b]), the following percentages of each day’s field butt welds, selected at random by the operator, must be nondestructively tested over their entire circumference:

1. A. In Class 1 locations, at least ten percent (10%);
2. B. In Class 2 locations, at least fifteen percent (15%);
3. C. In Class 3 and Class 4 locations, at crossings of major

or navigable rivers and within railroad or public highway rights-of-way, including tunnels, bridges, and overhead road crossings, one hundred percent (100%) unless impracticable, in which case at least ninety percent (90%). Nondestructive testing must be impracticable for each girth weld not tested; and

1. D. At pipeline tie-ins, including tie-ins of replacement

sections, one hundred percent (100%).

1. 5. Except for a welder or welding operator whose work

is isolated from the principal welding activity, a sample of each welder or welding operator’s work for each day must be nondestructively tested, when that testing is required under paragraph (5)(I)2. (192.241[b]).

1. 6. When nondestructive testing is required under

paragraph (5)(I)2. (192.241[b]), each operator must retain, for the life of the pipeline, a record showing, by milepost, engineering station, or by geographic feature, the number of girth welds made, the number nondestructively tested, the number rejected and the disposition of the rejects.

1. (K) Repair or Removal of Defects. (192.245)

   1. 1. Each weld that is unacceptable under paragraph (5)

(I)3. (192.241[c]) must be removed or repaired. A weld must be removed if it has a crack that is more than eight percent (8%) of the weld length.

1. 2. Each weld that is repaired must have the defect removed

down to sound metal and the segment to be repaired must be preheated if conditions exist which would adversely affect the quality of the weld repair. After repair, the segment of the weld that was repaired must be inspected to ensure its acceptability.

1. 3. Repair of a crack or of any defect in a previously

repaired area must be in accordance with written weld repair procedures that have been qualified under subsection (5)(C) (192.225). Repair procedures must provide that the minimum mechanical properties specified for the welding procedure used to make the original weld are met upon completion of the final weld repair.

1. (6) Joining of Materials Other Than by Welding.

   1. (A) Scope. (192.271)

      1. 1. This section prescribes minimum requirements for

joining materials in pipelines, other than by welding.

1. 2. This section does not apply to joining during the

manufacture of pipe or pipeline components.

1. (B) General. (192.273)

   1. 1. The pipeline must be designed and installed so that

each joint will sustain the longitudinal pullout or thrust forces caused by contraction or expansion of the piping or by anticipated external or internal loading.

1. 2. Each joint must be made in accordance with written

procedures that have been proved by test or experience to produce strong gastight joints.

1. 3. Each joint must be inspected to ensure compliance with

this section.

1. (C) Cast Iron Pipe. (192.275)

   1. 1. Each caulked bell and spigot joint in cast iron pipe must

be sealed with mechanical leak clamps.

1. 2. Each mechanical joint in cast iron pipe must have a

gasket made of a resilient material as the sealing medium. Each gasket must be suitably confined and retained under compression by a separate gland or follower ring.

1. 3. Cast iron pipe may not be joined by threaded joints.
2. 4. Cast iron pipe may not be joined by brazing.

3. (D) Ductile Iron Pipe. (192.277)

   1. 1. Ductile iron pipe may not be joined by threaded joints.
   2. 2. Ductile iron pipe may not be joined by brazing.
4. (E) Copper Pipe. (192.279) Copper pipe may not be threaded, except that copper pipe used for joining screw fittings or valves may be threaded if the wall thickness is equivalent to the comparable size of Schedule 40 or heavier wall pipe listed in Table C1 of ASME/ANSI B16.5.

5. (F) Plastic Pipe (192.281)

   1. 1. General. A plastic pipe joint that is joined by solvent

cement, adhesive, or heat fusion may not be disturbed until it has properly set. Plastic pipe may not be joined by a threaded joint or miter joint.

1. 2. Solvent cement joints. Each solvent cement joint on

plastic pipe must comply with the following:

1. A. The mating surfaces of the joint must be clean, dry,

and free of material which might be detrimental to the joint;

1. B. The solvent cement must conform to ASTM D 2564-12

for PVC (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)); and

1. C. The joint may not be heated or cooled to accelerate

the setting of the cement.

1. 3. Heat-fusion joints. Each heat-fusion joint on a PE

pipe or component, except for electrofusion joints, must comply with ASTM F2620 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), or an alternative written procedure that has been demonstrated to provide an equivalent or superior level of safety and has been proven by test or experience to produce strong gastight joints, and the following:

1. A. A butt heat-fusion joint must be joined by a device

that holds the heater element square to the ends of the pipe or component, compresses the heated ends together, and holds the pipe in proper alignment in accordance with the appropriate procedure qualified under subsection (6)(G);

1. B. A socket heat-fusion joint must be joined by a device

that heats the mating surfaces of the pipe or component uniformly and simultaneously to establish the same temperature. The device used must be the same device specified in the operator’s joining procedure for socket fusion;

1. C. An electrofusion joint must be made using the

equipment and techniques prescribed by the fitting manufacturer or using equipment and techniques shown, by testing joints to the requirements of part (6)(G)1.A.(III), to be equivalent or better than the requirements of the fitting manufacturer; and

1. D. Heat may not be applied with a torch or other open

flame.

1. 4. Mechanical joints. Each compression type mechanical

joint on plastic pipe must comply with the following:

1. A. The gasket material in the coupling must be

compatible with the plastic;

1. B. A rigid internal tubular stiffener, other than a split

tubular stiffener, must be used in conjunction with the coupling;

1. C. All mechanical fittings must meet a listed specification

based upon the applicable material; and

1. D. All mechanical joints or fittings installed after April

22, 2019, must be Category 1 as defined by a listed specification for the applicable material, providing a seal plus resistance to a force on the pipe joint equal to or greater than that which will cause no less than twenty-five percent (25%) elongation of pipe, or the pipe fails outside the joint area if tested in accordance with the applicable standard.

1. (G) Plastic Pipe—Qualifying Joining Procedures. (192.283)

   1. 1. Heat fusion, solvent cement, and adhesive joints. Before

any written procedure established under paragraph (6)(B)2. is used for making plastic pipe joints by a heat fusion, solvent cement, or adhesive method, the procedure must be qualified by subjecting specimen joints made according to the procedure to the following tests, as applicable:

1. A. The test requirements of—

   1. (I) In the case of thermoplastic pipe, based on the

pipe material, the Sustained Pressure Test or the Minimum Hydrostatic Burst Test per the listed specification requirements. Additionally, for electrofusion joints, based on the pipe material, the Tensile Strength Test or the Joint Integrity Test per the listed specification;

1. (II) (Reserved);
2. (III) In the case of electrofusion fittings for polyethylene

pipe and tubing, paragraph 9.1 (Minimum Hydraulic Burst Pressure Test), paragraph 9.2 (Sustained Pressure Test), paragraph 9.3 (Tensile Strength Test), or paragraph 9.4 (Joint Integrity Tests) of ASTM F1055-98(2006) (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D));

1. B. For procedures intended for lateral pipe connections,

subject a specimen joint made from pipe sections joined at right angles according to the procedure to a force on the lateral pipe until failure occurs in the specimen. If failure initiates outside the joint area, the procedure qualifies for use; and

1. C. For procedures intended for non-lateral pipe

connections, perform tensile testing in accordance with a listed specification. If the test specimen elongates no less than twenty-five percent (25%) or failure initiates outside the joint area, the procedure qualifies for use.

1. 2. Mechanical joints. Before any written procedure

established under paragraph (6)(B)2. is used for making mechanical plastic pipe joints, the procedure must be qualified in accordance with a listed specification based upon the pipe material.

1. 3. A copy of each written procedure being used for joining

plastic pipe must be available to the persons making and inspecting joints.

1. (H) Plastic Pipe—Qualifying Persons to Make Joints. (192.285)

   1. 1. No person may make a plastic pipe joint unless that

person has been qualified under the applicable joining procedure by—

1. A. Appropriate training or experience in the use of the

procedure; and

1. B. Making a specimen joint from pipe sections joined

according to the procedure that passes the inspection and test set forth in paragraph (6)(H)2.

1. 2. The specimen joint must be—

   1. A. Visually examined during and after assembly or

joining and found to have the same appearance as a joint or photographs of a joint that is acceptable under the procedure; and

1. B. In the case of a heat fusion, solvent cement, or

adhesive joint—

1. (I) Tested under any one (1) of the test methods listed

under paragraph (6)(G)1. (192.283(a)), and for polyethylene heat fusion joints (except for electrofusion joints) visually inspected in accordance with ASTM F2620 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), or a written procedure that has been demonstrated to provide an equivalent or superior level of safety, applicable to the type of joint and material being tested;

1. (II) Examined by ultrasonic inspection and found not

to contain flaws that would cause failure; or

1. (III) Cut into at least three (3) longitudinal straps, each

of which is—

1. (a) Visually examined and found not to contain

voids or discontinuities on the cut surfaces of the joint area; and

1. (b) Deformed by bending, torque, or impact and, if

failure occurs, it must not initiate in the joint area.

1. 3. A person must be requalified under an applicable

procedure once each calendar year at intervals not exceeding fifteen (15) months, or after any production joint is found unacceptable by testing under subsection (10)(G). (192.513)

1. 4. Each operator shall establish a method to determine that

each person making joints in plastic pipelines in the operator’s system is qualified in accordance with this subsection.

1. 5. For transmission pipe installed after July 1, 2021, records

demonstrating each person’s plastic pipe joining qualifications at the time of construction in accordance with this section must be retained for a minimum of five (5) years following construction.

1. (I) Plastic Pipe—Inspection of Joints. (192.287) No person may carry out the inspection of joints in plastic pipes required by paragraphs (6)(B)3. and (6)(H)2. (192.273[c] and 192.285[b]) unless that person has been qualified by appropriate training or experience in evaluating the acceptability of plastic pipe joints made under the applicable joining procedure.

1. (7) General Construction Requirements for Transmission Lines and Mains.

   1. (A) Scope. (192.301) This section prescribes minimum requirements for constructing transmission lines and mains.
   2. (B) Compliance With Specifications or Standards. (192.303) Each transmission line or main must be constructed in accordance with comprehensive written specifications or standards that are consistent with this rule.
   3. (C) Inspection—General. (192.305) Each transmission line or main must be inspected to ensure that it is constructed in accordance with this rule.
   4. (D) Inspection of Materials. (192.307) Each length of pipe and each other component must be visually inspected at the site of installation to ensure that it has not sustained any visually determinable damage that could impair its serviceability.

   5. (E) Repair of Steel Pipe. (192.309)

      1. 1. Each imperfection or damage that impairs the

serviceability of a length of steel pipe must be repaired or removed. If a repair is made by grinding, the remaining wall thickness must at least be equal to either—

1. A. The minimum thickness required by the tolerances in

the specification to which the pipe was manufactured; or

1. B. The nominal wall thickness required for the design

pressure of the pipeline.

1. 2. Each of the following dents must be removed from

steel pipe to be operated at a pressure that produces a hoop stress of twenty percent (20%) or more of SMYS, unless the dent is repaired by a method that reliable engineering tests and analyses show can permanently restore the serviceability of the pipe:

1. A. A dent that contains a stress concentrator such as a

scratch, gouge, groove, or arc burn;

1. B. A dent that affects the longitudinal weld or a

circumferential weld; and

1. C. In pipe to be operated at a pressure that produces a

hoop stress of forty percent (40%) or more of SMYS, a dent that has a depth of—

1. (I) More than one-quarter inch (1/4") (6.4 millimeters) in

pipe twelve and three-quarters inches (12 3/4") (324 millimeters) or less in outer diameter; or

1. (II) More than two percent (2%) of the nominal pipe

diameter in pipe over twelve and three-quarters inches (12 3/4") (324 millimeters) in outer diameter. For the purpose of this subsection, a “dent” is a depression that produces a gross disturbance in the curvature of the pipe wall without reducing the pipe-wall thickness. The depth of a dent is measured as the gap between the lowest point of the dent and a prolongation of the original contour of the pipe.

1. 3. Each arc burn on steel pipe to be operated at a pressure

that produces a hoop stress of forty percent (40%) or more of SMYS must be repaired or removed. If a repair is made by grinding, the arc burn must be completely removed and the remaining wall thickness must be at least equal to either—

1. A. The minimum wall thickness required by the

tolerances in the specification to which the pipe was manufactured; or

1. B. The nominal wall thickness required for the design

pressure of the pipeline.

1. 4. A gouge, groove, arc burn, or dent may not be repaired

by insert patching or by pounding out.

1. 5. Each gouge, groove, arc burn, or dent that is removed

from a length of pipe must be removed by cutting out the damaged portion as a cylinder.

1. (F) Repair of Plastic Pipe During Construction. (192.311) Each pipe segment containing imperfection or damage that would impair the serviceability of plastic pipe must be removed. For repair of plastic pipe other than during construction, see subsection (13)(AA).

2. (G) Bends and Elbows. (192.313)

   1. 1. Each field bend in steel pipe, other than a wrinkle bend

made in accordance with subsection (7)(H) (192.315), must comply with the following:

1. A. A bend must not impair the serviceability of the pipe;
2. B. Each bend must have a smooth contour and be free

from buckling, cracks, or any other mechanical damage; and

1. C. On pipe containing a longitudinal weld, the

longitudinal weld must be as near as practicable to the neutral axis of the bend unless—

1. (I) The bend is made with an internal bending

mandrel; or

1. (II) The pipe is twelve inches (12") (305 millimeters)

or less in outside diameter or has a diameter-to-wall thickness ratio less than seventy (70).

1. 2. Each circumferential weld of steel pipe which is

located where the stress during bending causes a permanent deformation in the pipe must be nondestructively tested either before or after the bending process.

1. 3. Wrought-steel welding elbows and transverse segments

of these elbows may not be used for changes in direction on steel pipe that is two inches (2") (51 millimeters) or more in diameter unless the arc length, as measured along the crotch, is at least one inch (1") (25 millimeters).

1. 4. An operator may not install plastic pipe with a bend

radius that is less than the minimum bend radius specified by the manufacturer for the diameter of the pipe being installed.

1. (H) Wrinkle Bends in Steel Pipe. (192.315)

   1. 1. A wrinkle bend may not be made on steel pipe to be

operated at a pressure that produces a hoop stress of thirty percent (30%), or more, of SMYS.

1. 2. Each wrinkle bend on steel pipe must comply with the

following:

1. A. The bend must not have any sharp kinks;
2. B. When measured along the crotch of the bend, the

wrinkles must be a distance of at least one (1) pipe diameter;

1. C. On pipe sixteen inches (16") (406 millimeters) or larger

in diameter, the bend may not have a deflection of more than one and one-half degrees (1 1/2°) for each wrinkle; and

1. D. On pipe containing a longitudinal weld, the

longitudinal seam must be as near as practicable to the neutral axis of the bend.

1. (I) Protection From Hazards. (192.317)

   1. 1. The operator must take all practicable steps to protect

each transmission line or main from washouts, floods, unstable soil, landslides, or other hazards that may cause the pipeline to move or to sustain abnormal loads.

1. 2. Each aboveground transmission line or main, not

located in inland navigable water areas, must be protected from accidental damage by vehicular traffic or other similar causes, either by being placed at a safe distance from the traffic or by installing barricades.

1. 3. Pipelines, including pipe risers, on each platform

located in inland navigable waters must be protected from accidental damage by vessels.

1. (J) Installation of Pipe in a Ditch. (192.319)

   1. 1. When installed in a ditch, each transmission line that is

to be operated at a pressure producing a hoop stress of twenty percent (20%) or more of SMYS must be installed so that the pipe fits the ditch so as to minimize stresses and protect the pipe coating from damage.

1. 2. When a ditch for a transmission line or main is

backfilled, it must be backfilled in a manner that—

1. A. Provides firm support under the pipe; and
2. B. Prevents damage to the pipe and pipe coating from

equipment or from the backfill material.

1. (K) Installation of Plastic Pipe. (192.321)

   1. 1. Plastic pipe must be installed below ground level

except as provided by paragraphs (7)(K)7., (7)(K)8., and (7)(K)9.

1. 2. Plastic pipe that is installed in a vault or any other below

grade enclosure must be completely encased in gastight metal pipe and fittings that are adequately protected from corrosion.

1. 3. Plastic pipe must be installed so as to minimize shear or

tensile stresses.

1. 4. Plastic pipe must have a minimum wall thickness in

accordance with (3)(I).

1. 5. Plastic pipe that is not encased must have an

electrically conductive wire or other means of locating the pipe while it is underground. Tracer wire may not be wrapped around the pipe and contact with the pipe must be minimized but is not prohibited. Tracer wire or other metallic elements installed for pipe locating purposes must be resistant to corrosion damage, either by use of coated copper wire or by other means.

1. 6. Plastic pipe that is being encased must be inserted into

the casing pipe in a manner that will protect the plastic. Plastic pipe that is being encased must be protected from damage at all entrance and all exit points of the casing. The leading end of the plastic must be closed before insertion.

1. 7. Uncased plastic pipe may be temporarily installed

above-ground level under the following conditions:

1. A. The operator must be able to demonstrate that

the cumulative aboveground exposure of the pipe does not exceed the manufacturer’s recommended maximum period of exposure or two (2) years, whichever is less;

1. B. The pipe either is located where damage by external

forces is unlikely or is otherwise protected against such damage; and

1. C. The pipe adequately resists exposure to ultraviolet

light and high and low temperatures.

1. 8. Plastic pipe may be installed on bridges provided that

it is—

1. A. Installed with protection from mechanical damage,

such as installation in a metallic casing;

1. B. Protected from ultraviolet radiation; and
2. C. Not allowed to exceed the pipe temperature limits

specified in subsection (3)(I).

1. 9. Plastic mains may terminate above ground level

provided they comply with the following:

1. A. The above-ground level part of the plastic main is

protected against deterioration and external damage;

1. B. The plastic main is not used to support external loads;

and

1. C. Installations of risers at regulator stations must meet

the design requirements of (4)(AA).

1. (L) Casing. (192.323) Each casing used on a transmission line or main under a railroad or highway must comply with the following:

   1. 1. The casing must be designed to withstand the

superimposed loads;

1. 2. If there is a possibility of water entering the casing, the

ends must be sealed;

1. 3. If the ends of an unvented casing are sealed and the

sealing is strong enough to retain the maximum allowable operating pressure of the pipe, the casing must be designed to hold this pressure at a stress level of not more than seventy-two percent (72%) of SMYS; and

1. 4. If vents are installed on a casing, the vents must be

protected from the weather to prevent water from entering the casing.

1. (M) Underground Clearance. (192.325)

   1. 1. Each transmission line must be installed with at least

twelve inches (12") (305 millimeters) of clearance from any other underground structure not associated with the transmission line. If this clearance cannot be attained, the transmission line must be protected from damage that might result from the proximity of the other structure.

1. 2. Each main must be installed with enough clearance

from any other underground structure to allow proper maintenance and to protect against damage that might result from proximity to other structures.

1. 3. In addition to meeting the requirements of paragraph

(7)(M)1. or 2., each plastic transmission line or main must be installed with sufficient clearance, or must be insulated, from any source of heat so as to prevent the heat from impairing the serviceability of the pipe.

1. 4. Each pipe-type or bottle-type holder must be installed

with a minimum clearance from any other holder as prescribed in paragraph (4)(S)2. (192.175[b])

1. (N) Cover. (192.327)

   1. 1. Except as provided in paragraphs (7)(N)3. and 5., each

buried transmission line must be installed with a minimum cover as follows: Normal Consolidated Soil Rock Location inches (millimeters) Class 1 locations 30 (762) 18 (457) Class 2, 3, and 4 locations 36 (914) 24 (610) Drainage ditches of public roads and railroad crossings 36 (914) 24 (610)

1. 2. Except as provided in paragraphs (7)(N)3. and 4., each

buried main must be installed with at least twenty-four inches (24") (610 millimeters) of cover.

1. 3. Where an underground structure prevents the

installation of a transmission line or main with the minimum cover, the transmission line or main may be installed with less cover if it is provided with additional protection to withstand anticipated external loads.

1. 4. A main may be installed with less than twenty-four

inches (24") (610 millimeters) of cover if the law of the state or municipality—

1. A. Establishes a minimum cover of less than twenty-four

inches (24") (610 millimeters);

1. B. Requires that mains be installed in a common trench

with other utility lines; and

1. C. Provides adequately for prevention of damage to the

pipe by external forces.

1. 5. Except as provided in paragraph (7)(N)3., all pipe

installed in a navigable river, stream, or harbor must be installed with a minimum cover of forty-eight inches (48") (1219 millimeters) in soil or twenty-four inches (24") (610 millimeters) in consolidated rock between the top of the pipe and the underwater natural bottom (as determined by recognized and generally accepted practices).

1. (O) Additional Construction Requirements for Steel Pipe Using Alternative Maximum Allowable Operating Pressure. (192.328). The federal regulations at 49 CFR 192.328 are not adopted in this rule.

2. (P) Installation of Plastic Pipelines by Trenchless Excavation. (192.329) Plastic pipelines installed by trenchless excavation must comply with the following:

   1. 1. Each operator must take practicable steps to provide

sufficient clearance for installation and maintenance activities from other underground utilities and/or structures at the time of installation; and

1. 2. For each pipeline section, plastic pipe and components

that are pulled through the ground must use a weak link, as defined in subsection (1)(B), to ensure the pipeline will not be damaged by any excessive forces during the pulling process.

1. (8) Customer Meters, Service Regulators, and Service Lines.

   1. (A) Scope, Compliance with Specifications or Standards, and Inspections. (192.351) This section prescribes minimum requirements for installing customer meters, service regulators, service lines, service line valves, and service line connections to mains. Service lines must be constructed in accordance with comprehensive written specifications or standards that are consistent with this rule. Service lines must be inspected to ensure they are constructed in accordance with this rule. Each service line component must be visually inspected at the site of installation to ensure that it has not sustained any visually determinable damage that could impair its serviceability.

   2. (B) Service Lines and Yard Lines.

      1. 1. All service line installations and residential/small

commercial yard line replacements made after December 15, 1989, must be installed, owned, operated, and maintained by the operator regardless of meter location. Installations of customer-owned service lines and residential/small commercial yard lines, as defined in (1)(B) (192.3), will not be permitted. If the customer meter is not located within five feet (5') of the building wall, the service line to the customer’s nearest building shall be installed, owned, operated, and maintained by the operator. Installation and maintenance may be performed by representatives approved by the operator and the operator must assure that the work performed by approved representatives is in compliance with the requirements of this rule.

1. 2. Yard lines for large commercial/industrial customers

may be installed or replaced, owned, and maintained, except for leak surveys, by the customer, provided the new yard line is cathodically protected, coated steel, or polyethylene pipe and the operator’s installation standards are met.

1. (C) Customer Meters and Regulators—Location. (192.353)

   1. 1. Each meter and service regulator, whether inside or

outside of a building, must be installed in a readily accessible location and be protected from corrosion and other damage, including, if installed outside a building, vehicular damage that may be anticipated. However, the upstream regulator in a series may be buried.

1. 2. Each service regulator installed within a building must

be located as near as practical to the point of service line entrance.

1. 3. Each meter installed within a building must be located

in a ventilated place and not less than three feet (3') (914 millimeters) from any source of ignition or any source of heat which might damage the meter.

1. 4. Where feasible, the upstream regulator in a series

must be located outside the building, unless it is located in a separate metering or regulating building.

1. (D) Customer Meters and Regulators—Protection From Damage. (192.355)

   1. 1. Protection from vacuum or back pressure. If the customer’s

equipment might create either a vacuum or a back pressure, a device must be installed to protect the system.

1. 2. Service regulator vents and relief vents. Service regulator

vents and relief vents must terminate outdoors and the outdoor terminal must—

1. A. Be rain and insect resistant;
2. B. Be located at a place where gas from the vent can

escape freely into the atmosphere and away from any opening into the building; and

1. C. Be protected from damage caused by submergence in

areas where flooding may occur.

1. 3. Pits and vaults. Each pit or vault that houses a customer

meter or regulator at a place where vehicular traffic is anticipated must be able to support that traffic.

1. (E) Customer Meters and Regulators—Installation. (192.357)

   1. 1. Each meter and each regulator must be installed so as

to minimize anticipated stresses upon the connecting piping and the meter.

1. 2. When close all-thread nipples are used, the wall

thickness remaining after the threads are cut must meet the minimum wall thickness requirements of this rule.

1. 3. Connections made of lead and other easily damaged

material may not be used in the installation of meters or regulators.

1. 4. Each regulator equipped with a vent must be vented to

the atmosphere outside the building.

1. (F) Customer Meter Installations—Operating Pressure. (192.359)

   1. 1. A meter may not be used at a pressure that is more

than sixty-seven percent (67%) of the manufacturer’s shell test pressure.

1. 2. Each newly installed meter manufactured after

November 12, 1970, must have been tested to a minimum of ten (10) psi (69 kPa) gauge.

1. 3. A rebuilt or repaired tinned steel case meter may not be

used at a pressure that is more than fifty percent (50%) of the pressure used to test the meter after rebuilding or repairing.

1. (G) Service Lines—Installation. (192.361)

   1. 1. Depth. Each buried service line must be installed with

at least twelve inches (12") (305 millimeters) of cover in private property and at least eighteen inches (18") (457 millimeters) of cover in streets and roads, except a plastic service line that is not inserted in a metallic casing must be installed with at least eighteen inches (18") (457 millimeters) of cover in all locations. However, where an underground structure prevents installation at those depths, the service line must be able to withstand any anticipated external load.

1. 2. Support and backfill. Each service line must be properly

supported on undisturbed or well-compacted soil, and material used for backfill must be free of materials that could damage the pipe or its coating.

1. 3. Grading for drainage. Where condensate in the gas

might cause interruption in the gas supply to the customer, the service line must be graded so as to drain into the main or into drips at the low points in the service line.

1. 4. Protection against piping strain and external loading.

Each service line must be installed so as to minimize anticipated piping strain and external loading.

1. 5. Installation of service lines into buildings. Each

underground service line installed below grade through the outer foundation wall of a building must—

1. A. In the case of a metal service line, be protected

against corrosion;

1. B. In the case of a plastic service line, be protected from

shearing action and backfill settlement; and

1. C. Be sealed at the foundation wall to prevent leakage

into the building.

1. 6. Installation of service lines under buildings. Where an

underground service line is installed under a building—

1. A. It must be encased in a gastight conduit;
2. B. The conduit and the service line must extend, if the

service line supplies the building it underlies, into a normally usable and accessible part of the building; and

1. C. The space between the conduit and the service line

must be sealed to prevent gas leakage into the building and, if the conduit is sealed at both ends, a vent line from the annular space must extend to a point where gas would not be a hazard, and extend above grade, terminating in a rain and insect resistant fitting.

1. 7. Locating underground service lines. Each underground

nonmetallic service line that is not encased must have a means of locating the pipe that complies with paragraph (7)(K)5.

1. (H) Service Lines—Valve Requirements. (192.363)

   1. 1. Each service line must have a service line valve that

meets the applicable requirements of sections (2) and (4) of this rule. A valve incorporated in a meter bar, that allows the meter to be bypassed, may not be used as a service line valve.

1. 2. A soft seat service line valve may not be used if its

ability to control the flow of gas could be adversely affected by exposure to anticipated heat.

1. 3. Each service line valve on a high-pressure service line,

installed aboveground or in an area where the blowing of gas would be hazardous, must be designed and constructed to minimize the possibility of the removal of the core of the valve with other than specialized tools.

1. (I) Service Lines—Location of Valves. (192.365)

   1. 1. Relation to regulator or meter. Each service line valve

must be installed upstream of the regulator or, if there is no regulator, upstream of the meter.

1. 2. Outside valves. Each service line must have a shut-off

valve in a readily accessible location that is outside of the building.

1. 3. Underground valves. Each underground service line

valve must be located in a covered durable curb box or standpipe that allows ready operation of the valve and is supported independently of the service lines.

1. (J) Service Lines—General Requirements for Connections to Main Piping. (192.367)

   1. 1. Location. Each service line connection to a main must be

located at the top of the main or, if that is not practical, at the side of the main, unless a suitable protective device is installed to minimize the possibility of dust and moisture being carried from the main into the service line.

1. 2. Compression-type connection to main. Each

compression-type service line to main connection must—

1. A. Be designed and installed to effectively sustain the

longitudinal pullout or thrust forces caused by contraction or expansion of the piping, or by anticipated external or internal loading;

1. B. If gaskets are used in connecting the service line to

the main connection fitting, have gaskets that are compatible with the kind of gas in the system; and

1. C. If used on pipelines comprised of plastic, be a

Category 1 connection as defined by a listed specification for the applicable material, providing a seal plus resistance to a force on the pipe joint equal to or greater than that which will cause no less than 25% elongation of pipe, or the pipe fails outside the joint area if tested in accordance with the applicable standard.

1. (K) Service Lines—Connections to Cast Iron or Ductile Iron Mains. (192.369)

   1. 1. Each service line connected to a cast iron or ductile iron

main must be connected by a mechanical clamp, by drilling and tapping the main, or by another method meeting the requirements of subsection (6)(B). (192.273)

1. 2. If a threaded tap is being inserted, the requirements of

paragraphs (4)(G)2. and 3. (192.151[b] and [c]) must also be met.

1. (L) Service Lines—Steel. (192.371) Each steel service line to be operated at less than one hundred (100) psi (689 kPa) gauge must be constructed of pipe designed for a minimum of one hundred (100) psi (689 kPa) gauge.

2. (M) Service Lines—Plastic. (192.375)

   1. 1. Each plastic service line outside a building must be

installed below ground level, except that—

1. A. It may be installed in accordance with paragraph (7)

(K)7.; and

1. B. It may terminate aboveground level and outside the

building, if—

1. (I) The aboveground level part of the plastic service

line is protected against deterioration and external damage;

1. (II) The plastic service line is not used to support

external loads; and

1. (III) The riser portion of the service line meets the

design requirements of (4)(AA).

1. 2. Plastic service lines shall not be installed inside a

building.

1. 3. Plastic pipe that is installed in a below grade vault or pit

must be completely encased in gastight metal pipe and fittings that are adequately protected from corrosion.

1. 4. Plastic pipe must be installed so as to minimize shear or

tensile stresses.

1. 5. Thermoplastic pipe that is not encased must have a

minimum wall thickness of 0.090 inches (0.090"), except that pipe with an outside diameter of 0.875 inches (0.875") or less may have a minimum wall thickness of 0.062 inches (0.062").

1. 6. Plastic pipe that is being encased must be inserted into

the casing pipe in a manner that will protect the plastic. The leading end of the plastic must be closed before insertion.

1. 7. For requirements pertaining to installation of plastic

service lines by trenchless excavation, see subsection (8)(R). (192.376)

1. (N) New Service Lines Not in Use. (192.379) Each service line that is not placed in service upon completion of installation must comply with one (1) of the following until the customer is supplied with gas:

   1. 1. The valve that is closed to prevent the flow of gas to

the customer must be provided with a locking device or other means designed to prevent the opening of the valve by persons other than those authorized by the operator;

1. 2. A mechanical device or fitting that will prevent the

flow of gas must be installed in the service line or in the meter assembly; or

1. 3. The customer’s piping must be physically disconnected

from the gas supply and the open pipe ends sealed.

1. (O) Service Lines—Excess Flow Valve Performance Standards. (192.381)

   1. 1. Excess flow valves to be used on service lines that

operate continuously throughout the year at a pressure not less than ten (10) psi (69 kPa) must be manufactured and tested by the manufacturer according to an industry specification, or the manufacturer’s written specification, to ensure that each valve will—

1. A. Function properly up to the maximum operating

pressure at which the valve is rated;

1. B. Function properly at all temperatures reasonably

expected in the operating environment of the service line;

1. C. At ten (10) psi (69 kPa) gauge:

   1. (I) Close at, or not more than fifty percent (50%) above,

the rated closure flow rate specified by the manufacturer; and

1. (II) Upon closure, reduce gas flow—

   1. (a) For an excess flow valve designed to allow

pressure to equalize across the valve, to no more than five percent (5%) of the manufacturer’s specified closure flow rate, up to a maximum of twenty (20) cubic feet per hour (0.57 cubic meters per hours); or

1. (b) For an excess flow valve designed to prevent

equalization of pressure across the valve, to no more than 0.4 cubic feet per hour (0.01 cubic meters per hour); and

1. D. Not close when the pressure is less than the

manufacturer’s minimum specified operating pressure and the flow rate is below the manufacturer’s minimum specified closure flow rate.

1. 2. An excess flow valve must meet the applicable

requirements of sections (2) and (4).

1. 3. An operator must mark or otherwise identify the

presence of an excess flow valve in the service line.

1. 4. An operator shall locate an excess flow valve as near as

practical to the fitting connecting the service line to its source of gas supply.

1. 5. An operator should not install an excess flow valve on

a service line where the operator has prior experience with contaminants in the gas stream, where these contaminants could be expected to cause the excess flow valve to malfunction or where the excess flow valve would interfere with necessary operation and maintenance activities on the service line, such as blowing liquids from the service line.

1. (P) Excess Flow Valve Installation. (192.383)

   1. 1. Definitions for subsection (8)(P).

      1. A. Branched service line means a gas service line that

begins at the existing service line or is installed concurrently with the primary service line but serves a separate residence.

1. B. Replaced service line means a gas service line where

the fitting that connects the service line to the main is replaced or the piping connected to this fitting is replaced.

1. C. Service line serving single-family residence means

a gas service line that begins at the fitting that connects the service line to the main and serves only one (1) single-family residence.

1. 2. Installation required. An excess flow valve (EFV)

installation must comply with the performance standards in subsection (8)(O). After April 14, 2017, each operator must install an EFV on any new or replaced service line serving the following types of services before the line is activated:

1. A. A single service line to one (1) single family residence;
2. B. A branched service line to a single family residence

installed concurrently with the primary single family residence service line (i.e., a single EFV may be installed to protect both service lines);

1. C. A branched service line to a single family residence

installed off a previously installed single family residence service line that does not contain an EFV;

1. D. Multifamily residences with known customer loads

not exceeding one thousand standard cubic feet per hour (1,000 SCFH) per service, at time of service installation, based on installed meter capacity; and

1. E. A single, small commercial customer served by a

single service line with a known customer load not exceeding one thousand standard cubic feet per hour (1,000 SCFH), at the time of meter installation, based on installed meter capacity.

1. 3. Exceptions to excess flow valve installation requirement.

An operator need not install an excess flow valve if one (1) or more of the following conditions are present:

1. A. The service line does not operate at a pressure of ten

1. (10) psi gauge or greater throughout the year;

   1. B. The operator has prior experience with contaminants

in the gas stream that could interfere with the EFV’s operation or cause loss of service to a residence;

1. C. An EFV could interfere with necessary operation or

maintenance activities, such as blowing liquids from the line; or

1. D. An EFV meeting performance standards in subsection

(8)(O) is not commercially available to the operator.

1. 4. Customer’s right to request an EFV. Existing service line

customers who desire an EFV on service lines not exceeding one thousand standard cubic feet per hour (1,000 SCFH) and who do not qualify for one (1) of the exceptions in paragraph (8)(P)3. may request an EFV to be installed on their service lines. If an eligible service line customer requests an EFV installation, an operator must install the EFV at a mutually agreeable date. The operator’s rate-setter determines how and to whom the costs of the requested EFVs are distributed.

1. 5. Operator notification of customers concerning EFV

installation. Operators must notify customers of their right to request an EFV in the following manner:

1. A. Except as specified in (8)(P)3. and (8)(P)5.E., each

operator must provide written or electronic notification to customers of their right to request the installation of an EFV. Electronic notification can include emails, website postings, and e-billing notices;

1. B. The notification must include an explanation for

the service line customer of the potential safety benefits that may be derived from installing an EFV. The explanation must include information that an EFV is designed to shut off the flow of natural gas automatically if the service line breaks;

1. C. The notification must include a description of EFV

installation and replacement costs. The notice must alert the customer that the costs for maintaining and replacing an EFV may later be incurred, and what those costs will be to the extent known;

1. D. The notification must indicate that if a service line

customer requests installation of an EFV and the load does not exceed one thousand standard cubic feet per hour (1,000 SCFH) and the conditions of paragraph (8)(P)3. are not present, the operator must install an EFV at a mutually agreeable date; and

1. E. Operators of master-meter systems may continuously

post a general notification in a prominent location frequented by customers.

1. 6. Operator evidence of customer notification. An operator

must make a copy of the notice or notices currently in use available during inspections conducted by designated commission personnel.

1. 7. Reporting. Except for operators of master meter systems,

each operator must report the EFV measures detailed in the annual report required by 20 CSR 4240-40.020(7)(A).

1. (Q) Manual Service Line Shut-Off Valve Installation (192.385)

   1. 1. Definitions for subsection (8)(Q). Manual service line

shut-off valve means a curb valve or other manually operated valve located near the service line that is safely accessible to operator personnel or other personnel authorized by the operator to manually shut off gas flow to the service line, if needed.

1. 2. Installation requirement. The operator must install

either a manual service line shut-off valve or, if possible, based on sound engineering analysis and availability, an EFV for any new or replaced service line with installed meter capacity exceeding 1,000 SCFH.

1. 3. Accessibility and maintenance. Manual service line

shut-off valves for any new or replaced service line must be installed in such a way as to allow accessibility during emergencies. Manual service shut-off valves installed under this subsection are subject to regular scheduled maintenance, as documented by the operator and consistent with the valve manufacturer’s specification.

1. (R) Installation of Plastic Service Lines by Trenchless Excavation. (192.376) Plastic service lines installed by trenchless excavation must comply with the following:

   1. 1. Each operator shall take practicable steps to provide

sufficient clearance for installation and maintenance activities from other underground utilities and structures at the time of installation; and

1. 2. For each pipeline section, plastic pipe and components

that are pulled through the ground must use a weak link, as defined in subsection (1)(B), to ensure the pipeline will not be damaged by any excessive forces during the pulling process.

1. (9) Requirements for Corrosion Control.

   1. (A) Scope. (192.451) This section prescribes minimum requirements for the protection of metallic pipelines from external, internal, and atmospheric corrosion.

   2. (B) How Does this Section Apply to Converted Pipelines and Regulated Onshore Gathering Lines? (192.452)

      1. 1. Converted pipelines. Notwithstanding the date the

pipeline was installed or any earlier deadlines for compliance, each pipeline which qualifies for use under this rule in accordance with subsection (1)(H) must have a cathodic protection system designed to protect the pipeline in its entirety in accordance with subsection (9)(H) within one (1) year after the pipeline is readied for service.

1. 2. Type A and B onshore gathering lines. For any Type A

and B onshore gathering line under 49 CFR 192.9 existing on April 14, 2006, that was not previously subject to this part, and for any gathering line that becomes a regulated onshore gathering line under subsection (1)(E) of this rule (192.9) after April 14, 2006, because of a change in class location or increase in dwelling density—

1. A. The requirements of this section specifically

applicable to pipelines installed before August 1, 1971, apply to the gathering line regardless of the date the pipeline was actually installed; and

1. B. The requirements of this section specifically applicable

to pipelines installed after July 31, 1971, apply only if the pipeline substantially meets those requirements.

1. 3. Type C onshore regulated gathering lines. For any Type

C onshore regulated gathering pipeline under subsection (1) (E) of this rule (192.9) existing on May 16, 2022, that was not previously subject to this rule, and for any Type C onshore gas gathering pipeline that becomes subject to section (9) after May 16, 2022, because of an increase in MAOP, change in class location, or presence of a building intended for human occupancy or other impacted site—

1. A. The requirements of section (9) specifically applicable

to pipelines installed before August 1, 1971, apply to the gathering line regardless of the date the pipeline was actually installed; and

1. B. The requirements of section (9) specifically applicable

to pipelines installed after July 31, 1971, apply only if the pipeline substantially meets those requirements.

1. 4. Regulated onshore gathering lines generally. Any gath-

ering line that is subject to section (9) per subsection (1)(E) of this rule or 49 CFR 192.9 at the time of construction must meet the requirements of section (9) applicable to pipelines installed after July 31, 1971.

1. (C) General. (192.453) Each operator shall establish written procedures as required by subparagraph (12)(C)2.B. to implement the requirements of this section. Each written procedure, including those for the design, installation, operation, and maintenance of cathodic protection systems, shall be carried out by, or under the direction of, a person qualified by experience and training in pipeline corrosion control methods.

2. (D) External Corrosion Control—Buried or Submerged Pipelines Installed After July 31, 1971. (192.455)

   1. 1. Except as provided in paragraphs (9)(D)2., 5., and 6.,

each buried or submerged pipeline installed after July 31, 1971, must be protected against external corrosion, including the following:

1. A. It must have an external protective coating meeting

the requirements of subsection (9)(G) (192.461); and

1. B. It must have a cathodic protection system designed to

protect the pipeline in accordance with this section, installed and placed in operation within one (1) year after completion of construction.

1. 2. An operator need not comply with paragraph (9)(D)1.,

if the operator can demonstrate by tests, investigation, or experience that—

1. A. For a copper pipeline, a corrosive environment does

not exist; or

1. B. For a temporary pipeline with an operating period

of service not to exceed five (5) years beyond installation, corrosion during the five- (5-) year period of service of the pipeline will not be detrimental to public safety.

1. 3. Notwithstanding the provisions of paragraph (9)(D)2.,

if a pipeline is externally coated, it must be cathodically protected in accordance with subparagraph (9)(D)1.B.

1. 4. Aluminum may not be installed in a buried or submerged

pipeline if that aluminum is exposed to an environment with a natural pH in excess of eight (8), unless tests or experience indicate its suitability in the particular environment involved.

1. 5. This subsection does not apply to electrically isolated,

metal alloy fittings in plastic pipelines, if—

1. A. For the size fitting to be used, an operator can show

by test, investigation, or experience in the area of application that adequate corrosion control is provided by the alloy composition; and

1. B. The fitting is designed to prevent leaking caused by

localized corrosion pitting.

1. 6. Electrically isolated metal alloy fittings installed after

April 22, 2019, that do not meet the requirements of paragraph (9)(D)5. must be cathodically protected, and must be maintained in accordance with the operator’s integrity management plan.

1. (E) External Corrosion Control—Buried or Submerged Pipelines Installed Before August 1, 1971. (192.457)

   1. 1. Each buried or submerged transmission line and each

buried or submerged feeder line or main in excess of one hundred feet (100’) installed before August 1, 1971, that has an effective external coating must be cathodically protected along the entire area that is effectively coated, in accordance with this section unless definitely scheduled in a replacement program in subsection (15)(E). For the purposes of this section, a pipeline does not have an effective external coating if its cathodic protection current requirements are substantially the same as if it were bare. The operator shall make tests to determine the cathodic protection current requirements.

1. 2. Except for cast iron or ductile iron, each of the following

buried or submerged pipelines installed before August 1, 1971, must be cathodically protected in accordance with this section in areas in which active corrosion is found:

1. A. Bare or ineffectively coated transmission lines;
2. B. Effectively coated feeder lines and mains not in excess

of one hundred feet (100’);

1. C. Bare or ineffectively coated feeder lines or mains; and
2. D. Bare or coated service lines, except that steel service

lines must be replaced as required by subsection (15)(C).

1. (F) External Corrosion Control—Inspection of Buried Pipeline When Exposed. (192.459) Whenever an operator has knowledge that any portion of a buried metallic pipeline is exposed, an inspection of the exposed portion must be conducted. If the pipe is coated, the condition of the coating must be determined. If the pipe is bare or if the coating is deteriorated, the surface of the pipe must be examined for evidence of external corrosion. If external corrosion requiring remedial action under subsections (9)(R) through (9)(U) (192.483 through 192.489) is found, the operator shall investigate circumferentially and longitudinally beyond the exposed portion (by visual examination, indirect method, or both) to determine whether additional corrosion requiring remedial action exists in the vicinity of the exposed portion.

2. (G) External Corrosion Control—Protective Coating. (192.461)

   1. 1. Each external protective coating applied for the purpose

of external corrosion control must—

1. A. Be applied on a properly prepared surface;
2. B. Have sufficient adhesion to the metal surface to

effectively resist underfilm migration of moisture;

1. C. Be sufficiently ductile to resist cracking;
2. D. Have sufficient strength to resist damage due to

handling and soil stress; and

1. E. Have properties compatible with any supplemental

cathodic protection.

1. 2. Each external protective coating must also have low

moisture absorption and high electrical resistance.

1. 3. Each external protective coating must be inspected just

prior to lowering the pipe into the ditch and backfilling, and any damage detrimental to effective corrosion control must be repaired.

1. 4. Each external protective coating must be protected from

damage resulting from adverse ditch conditions or damage from supporting blocks.

1. 5. If coated pipe is installed by boring, driving, or other

similar method, precautions must be taken to minimize damage to the coating during installation.

1. (H) External Corrosion Control—Cathodic Protection. (192.463)

   1. 1. Each cathodic protection system required by this section

must provide a level of cathodic protection that complies with one (1) or more of the applicable criteria contained in Appendix D, which is included herein (at the end of this rule).

1. 2. If amphoteric metals are included in a buried or

submerged pipeline containing a metal of different anodic potential—

1. A. The amphoteric metals must be electrically isolated

from the remainder of the pipeline and cathodically protected; or

1. B. The entire buried or submerged pipeline must be

cathodically protected at a cathodic potential that meets the requirements of Appendix D for amphoteric metals.

1. 3. The amount of cathodic protection must be controlled

so as not to damage the protective coating or the pipe.

1. (I) External Corrosion Control—Monitoring. (192.465)

   1. 1. Each pipeline that is under cathodic protection must

be tested at least once each calendar year, but with intervals not exceeding fifteen (15) months, to determine whether the cathodic protection meets the requirements of subsection (9) (H) of this rule. (192.463) However, if tests at those intervals are impractical for separately protected short sections of mains or transmission lines, not in excess of one hundred feet (100') (thirty meters (30 m)), or separately protected service lines, these pipelines may be surveyed on a sampling basis. At least twenty percent (20%) of these protected structures, distributed over the entire system, must be surveyed each calendar year, with a different twenty percent (20%) checked each subsequent year, so that the entire system is tested in each five- (5-) year period. Each short section of metallic pipe less than one hundred feet (100') (thirty meters (30 m)) in length installed and cathodically protected in accordance with paragraph (9) (R)2. of this rule (192.483(b)), each segment of pipe cathodically protected in accordance with paragraph (9)(R)3. of this rule (192.483(c)) and each electrically isolated metallic fitting not meeting the requirements of paragraph (9)(D)5. of this rule (192.455(f)) must be monitored at a minimum rate of ten percent (10%) each calendar year, with a different ten percent (10%) checked each subsequent year, so that the entire system is tested every ten (10) years.

1. 2. Cathodic protection rectifiers and impressed current

power sources must be periodically inspected as follows:

1. A. Each cathodic protection rectifier or other impressed

current power source must be inspected six (6) times each calendar year, but with intervals not exceeding two and onehalf (2 1/2) months between inspections, to ensure adequate amperage and voltage levels needed to provide cathodic protection are maintained. This may be done either through remote measurement or through an onsite inspection of the rectifier; and

1. B. After January 1, 2022, each remotely inspected rectifier

must be physically inspected for continued safe and reliable operation at least once each calendar year, but with intervals not exceeding fifteen (15) months.

1. 3. Each reverse current switch, each diode, and each

interference bond whose failure would jeopardize structure protection must be electrically checked for proper performance six (6) times each calendar year, but with intervals not exceeding two and one-half (2 1/2) months. Each other interference bond must be checked at least once each calendar year, but with intervals not exceeding fifteen (15) months.

1. 4. Each operator shall take prompt remedial action to

correct any deficiencies indicated by the monitoring set forth in paragraphs (9)(I)1.–3. Corrective measures must be completed within six (6) months unless otherwise approved by designated commission personnel.

1. 5. After the initial evaluation required by paragraphs (9)

(D)2. and (9)(E)2., each operator must, not less than every three (3) years at intervals not exceeding thirty-nine (39) months, reevaluate its unprotected pipelines and cathodically protect them in accordance with section (9) in areas in which active corrosion is found. Unprotected steel service lines are subject to replacement pursuant to subsection (15)(C). The operator must determine the areas of active corrosion by electrical survey. However, on distribution lines and where an electrical survey is impractical on transmission lines, areas of active corrosion may be determined by other means that include review and analysis of leak repair and inspection records, corrosion monitoring records, exposed pipe inspection records, the pipeline environment, and by instrument leak detection surveys (see subsections (13)(D) and (13)(M)). When the operator conducts electrical surveys, the operator must demonstrate that the surveys effectively identify areas of active corrosion.

1. (J) External Corrosion Control—Electrical Isolation. (192.467)

   1. 1. Each buried or submerged pipeline must be electrically

isolated from other underground metallic structures, unless the pipeline and the other structures are electrically interconnected and cathodically protected as a single unit.

1. 2. One (1) or more insulating devices must be installed

where electrical isolation of a portion of a pipeline is necessary to facilitate the application of corrosion control.

1. 3. Except for unprotected copper inserted in a ferrous

pipe, each pipeline must be electrically isolated from metallic casings that are a part of the underground system. However, if isolation is not achieved because it is impractical, other measures must be taken to minimize corrosion of the pipeline inside the casing.

1. 4. Inspection and electrical tests must be made to assure

that electrical isolation is adequate.

1. 5. An insulating device may not be installed in an area

where a combustible atmosphere is anticipated unless precautions are taken to prevent arcing.

1. 6. Where a pipeline is located in close proximity to

electrical transmission tower footings, ground cables or counterpoise, or in other areas where fault currents or unusual risk of lightning may be anticipated, it must be provided with protection against damage due to fault currents or lightning, and protective measures must also be taken at insulating devices.

1. (K) External Corrosion Control—Test Stations. (192.469) Each pipeline under cathodic protection required by this section must have sufficient test stations or other contact points for electrical measurement to determine the adequacy of cathodic protection.

2. (L) External Corrosion Control—Test Leads. (192.471)

   1. 1. Each test lead wire must be connected to the pipeline so

as to remain mechanically secure and electrically conductive.

1. 2. Each test lead wire must be attached to the pipeline so

as to minimize stress concentration on the pipe.

1. 3. Each bared test lead wire and bared metallic area at

point of connection to the pipeline must be coated with an electrical insulating material compatible with the pipe coating and the insulation on the wire.

1. (M) External Corrosion Control—Interference Currents. (192.473)

   1. 1. Each operator whose pipeline system is subjected to

stray currents shall have in effect a continuing program to minimize the detrimental effects of these currents.

1. 2. Each impressed current type cathodic protection system

or galvanic anode system must be designed and installed so as to minimize any adverse effects on existing adjacent underground metallic structures.

1. (N) Internal Corrosion Control—General and Monitoring. (192.475 and 192.477)

   1. 1. Corrosive gas may not be transported by pipeline,

unless the corrosive effect of the gas on the pipeline has been investigated and steps have been taken to minimize internal corrosion.

1. 2. Whenever any pipe is removed from a pipeline for any

reason, the internal surface must be inspected for evidence of corrosion. If internal corrosion is found—

1. A. The adjacent pipe must be investigated to determine

the extent of internal corrosion;

1. B. Replacement must be made to the extent required

by the applicable paragraphs of subsections (9)(S), (T) or (U) (192.485, 192.487, or 192.489); and

1. C. Steps must be taken to minimize the internal corrosion.
2. 3. Gas containing more than 0.25 grain of hydrogen sulfide

per one hundred (100) cubic feet (5.8 milligrams/m3) at standard conditions (four (4) parts per million) may not be stored in pipetype or bottle-type holders.

1. 4. Monitoring. (192.477) If corrosive gas is being transported,

coupons or other suitable means must be used to determine the effectiveness of the steps taken to minimize internal corrosion. Each coupon or other means of monitoring internal corrosion must be checked two (2) times each calendar year, but with intervals not exceeding seven and one-half (7 1/2) months.

1. (O) Internal Corrosion Control—Design and Construction of Transmission Line. (192.476)

   1. 1. Design and construction. Except as provided in

paragraph (9)(O)2., each new transmission line and each replacement of line pipe, valve, fitting, or other line component in a transmission line must have features incorporated into its design and construction to reduce the risk of internal corrosion. At a minimum, unless it is impracticable or unnecessary to do so, each new transmission line or replacement of line pipe, valve, fitting, or other line component in a transmission line must—

1. A. Be configured to reduce the risk that liquids will

collect in the line;

1. B. Have effective liquid removal features whenever the

configuration would allow liquids to collect; and

1. C. Allow use of devices for monitoring internal corrosion

at locations with significant potential for internal corrosion.

1. 2. Exceptions to applicability. The design and construction

requirements of paragraph (9)(O)1. do not apply to pipeline installed or line pipe, valve, fitting, or other line component replaced before May 23, 2007.

1. 3. Change to existing transmission line. When an operator

changes the configuration of a transmission line, the operator must evaluate the impact of the change on internal corrosion risk to the downstream portion of an existing transmission line and provide for removal of liquids and monitoring of internal corrosion as appropriate.

1. 4. Records. An operator must maintain records

demonstrating compliance with this subsection. Provided the records show why incorporating design features addressing (9)(O)1.A., (9)(O)1.B., or (9)(O)1.C. is impracticable or unnecessary, an operator may fulfill this requirement through written procedures supported by as-built drawings or other construction records.

1. (P) Atmospheric Corrosion Control—General. (192.479)

   1. 1. Pipelines installed after July 31, 1971. Each aboveground

pipeline or portion of a pipeline installed after July 31, 1971, that is exposed to the atmosphere must be cleaned and coated with a material suitable for the prevention of atmospheric corrosion. An operator need not comply with this paragraph for an inside pipeline, if the operator can demonstrate by test, investigation or experience appropriate to the inside environment of the pipeline that corrosion will—

1. A. Only be a light surface oxide; or
2. B. Not result in pitting of the base metal before the next

scheduled inspection.

1. 2. Pipelines installed before August 1, 1971. Each

aboveground pipeline or portion of a pipeline installed before August 1, 1971, that is exposed to the atmosphere must be cleaned and coated with a material suitable for the prevention of atmospheric corrosion. This applies to all portions of pipelines in soil-to-air interfaces. For portions of pipelines that are not in soil-to-air interfaces, the operator need not protect from atmospheric corrosion any pipeline for which the operator demonstrates by test, investigation, or experience appropriate to the environment of the pipeline that corrosion will—

1. A. Only be a light surface oxide; or
2. B. Not affect the safe operation of the pipeline before the

next scheduled inspection.

1. 3. For the purposes of this subsection and subsection (9)

(Q), atmospheric corrosion means corrosion that has resulted in pitting of the base metal.

1. (Q) Atmospheric Corrosion Control—Monitoring. (192.481)

   1. 1. Each operator must inspect each pipeline or portion

of pipeline that is exposed to the atmosphere for evidence of atmospheric corrosion at least once every three (3) calendar years, but with intervals not exceeding thirty-nine (39) months. (Atmospheric corrosion is defined in paragraph (9)(P)3.)

1. 2. During inspections the operator must give particular

attention to pipe at soil-to-air interfaces, under thermal insulation, under disbonded coatings, at pipe supports, at deck penetrations, and in spans over water.

1. 3. If atmospheric corrosion is found during an inspection,

the operator must provide protection against the corrosion as required by subsection (9)(P) within twelve (12) months unless otherwise approved by designated commission personnel.

1. (R) Remedial Measures—General. (192.483)

   1. 1. Each segment of metallic pipe that replaces pipe

removed from a buried or submerged pipeline because of external corrosion must have a properly prepared surface and must be provided with an external protective coating that meets the requirements of subsection (9)(G). (192.461)

1. 2. Each segment of metallic pipe that replaces pipe

removed from a buried or submerged pipeline because of external corrosion must be cathodically protected and monitored in accordance with this section.

1. 3. Except for cast iron or ductile iron pipe, each segment

of buried or submerged pipe that is required to be repaired because of external corrosion must be cathodically protected and monitored in accordance with this section.

1. (S) Remedial Measures—Transmission Lines. (192.485)

   1. 1. General corrosion. Each segment of transmission line

with general corrosion and with a remaining wall thickness less than that required for the maximum allowable operating pressure of the pipeline must be replaced or the operating pressure reduced commensurate with the strength of the pipe based on actual remaining wall thickness. However, corroded pipe may be repaired by a method that reliable engineering test and analysis show can permanently restore the serviceability of the pipe. Corrosion pitting so closely grouped as to affect the overall strength of the pipe is considered general corrosion for the purpose of this paragraph.

1. 2. Localized corrosion pitting. Each segment of

transmission line pipe with localized corrosion pitting to a degree where leakage might result must be replaced or repaired, or the operating pressure must be reduced commensurate with the strength of the pipe, based on the actual remaining wall thickness in the pits.

1. 3. Under paragraphs (9)(S)1. and (9)(S)2., the strength

of pipe based on actual remaining wall thickness may be determined by the procedure in ASME/ANSI B31G (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) or the procedure in PRCI PR-3-805 (R-STRENG) (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1) (D)). Both procedures apply to corroded regions that do not penetrate the pipe wall, subject to the limitations prescribed in the procedures.

1. (T) Remedial Measures—Distribution Lines Other Than Cast Iron or Ductile Iron Lines. (192.487)

   1. 1. General corrosion. Except for cast iron or ductile iron

pipe, each segment of generally corroded distribution line pipe with a remaining wall thickness less than that required for the maximum allowable operating pressure of the pipeline, or a remaining wall thickness less than thirty percent (30%) of the nominal wall thickness, must be replaced. However, corroded pipe may be repaired by a method that reliable engineering tests and analyses show can permanently restore the serviceability of the pipe. Corrosion pitting so closely grouped as to affect the overall strength of the pipe is considered general corrosion for the purpose of this paragraph.

1. 2. Localized corrosion pitting. Except for cast iron or

ductile iron pipe, each segment of distribution line pipe with localized corrosion pitting to a degree where leakage might result must be replaced or repaired.

1. (U) Remedial Measures—Cast Iron and Ductile Iron Pipelines. (192.489)

   1. 1. General graphitization. Each segment of cast iron or

ductile iron pipe on which general graphitization is found to a degree where a fracture or any leakage might result must be replaced.

1. 2. Localized graphitization. Each segment of cast iron or

ductile iron pipe on which localized graphitization is found to a degree where any leakage might result must be replaced or repaired, or sealed by internal sealing methods adequate to prevent or arrest any leakage.

1. (V) Corrosion Control Records. (192.491)

   1. 1. Each operator shall maintain records or maps to show the

location of cathodically protected piping, cathodic protection facilities, galvanic anodes, and neighboring structures bonded to the cathodic protection system. Records or maps showing a stated number of anodes, installed in a stated manner or spacing, need not show specific distances to each buried anode. Each operator shall develop and maintain maps showing, at a minimum, the location of cathodically protected mains (except for short sections less than one hundred feet (100') in length); feeder lines; and transmission lines; and all cathodic protection facilities such as rectifiers, test points (except for service riser locations that are not used each year), electrical isolating devices that separate protection zones, and interference bonds.

1. 2. Each record or map required by paragraph (9)(V)1. must

be retained for as long as the pipeline remains in service.

1. 3. Each operator shall maintain a record of each test,

survey, inspection, and remedial action required by this section in sufficient detail to demonstrate the adequacy of corrosion control measures or that a corrosive condition does not exist. These records must be retained for at least five (5) years with the following exceptions:

1. A. Operators must retain records related to paragraphs

(9)(I)1., (9)(I)4., (9)(I)5., and (9)(N)2. for as long as the pipeline remains in service; and

1. B. Operators must retain records of atmospheric corro-

sion inspections of each pipeline that is being inspected under paragraph (9)(Q) for the longer of the two (2) most recent atmospheric corrosion inspections or five (5) years.

1. (W) Direct Assessment. (192.490) Each operator that uses direct assessment as defined in 49 CFR 192.903 (see section (16)) on a transmission line made primarily of steel or iron to evaluate the effects of a threat in the first column must carry out the direct assessment according to the standard listed in the second column. These standards do not apply to methods associated with direct assessment, such as close interval surveys, voltage gradient surveys, or examination of exposed pipelines, when used separately from the direct assessment process. Standard¹ Threat (see section (16)) External corrosion 49 CFR 192.925² Internal corrosion in pipelines that transport dry gas 49 CFR 192.927 Stress corrosion cracking 49 CFR 192.929

1For lines not subject to 49 CFR part 192, subpart O, the terms “covered segment” and “covered pipeline segment” in 49 CFR 192.925, 192.927, and 192.929 refer to the pipeline segment on which direct assessment is performed. 2In 49 CFR 192.925[b], the provision regarding detection of coating damage applies only to pipelines subject to 49 CFR part 192, subpart O. (X) In-line Inspection of Pipelines. (192.493) When conducting in-line inspections of pipelines required by this rule, an operator must comply with API STD 1163, ANSI/ASNT ILI–PQ, and NACE SP0102 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). Assessments may be conducted using tethered or remotely controlled tools, not explicitly discussed in NACE SP0102, provided they comply with those sections of NACE SP0102 that are applicable.

1. (10) Test Requirements.

   1. (A) Scope. (192.501) This section prescribes minimum leaktest and strength-test requirements for pipelines.

   2. (B) General Requirements. (192.503)

      1. 1. No person may operate a new segment of pipeline, or

return to service a segment of pipeline that has been relocated or replaced, until—

1. A. It has been tested in accordance with this section

and subsection (12)(M) (192.619) to substantiate the maximum allowable operating pressure; and

1. B. Each potentially hazardous leak has been located and

eliminated.

1. 2. The test medium must be liquid, air, natural gas, or inert

gas that is—

1. A. Compatible with the material of which the pipeline

is constructed;

1. B. Relatively free of sedimentary materials; and
2. C. Except for natural gas, nonflammable.
3. 3. Except as provided in paragraph (10)(C)1. (192.505[a]),

if air, natural gas, or inert gas is used as the test medium, the following maximum hoop stress limitations apply:

Class Maximum Hoop Stress Location Allowed as Percentage of SMYS Natural Air or Gas Inert Gas 1 80 80 2 30 75 3 30 50 4 30 40

1. 4. Each connection used to tie-in a test segment of pipeline

is excepted from the specific test requirements of this section, but it must be leak tested at not less than its operating pressure.

1. 5. If a component other than pipe is the only item being

replaced or added to a pipeline, a strength test after installation is not required, if the manufacturer of the component certifies that—

1. A. The component was tested to at least the pressure

required for the pipeline to which it is being added;

1. B. The component was manufactured under a quality

control system that ensures that each item manufactured is at least equal in strength to a prototype and that the prototype was tested to at least the pressure required for the pipeline to which it is being added; or

1. C. The component carries a pressure rating established

through applicable ASME/ANSI specifications, Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS) specifications, or by unit strength calculations as described in subsection (4)(B).

1. (C) Strength Test Requirements for Steel Pipeline to Operate at a Hoop Stress of Thirty Percent (30%) or More of SMYS. (192.505)

   1. 1. Except for service lines, each segment of a steel pipeline

that is to operate at a hoop stress of thirty percent (30%) or more of SMYS must be strength tested in accordance with this subsection to substantiate the proposed maximum allowable operating pressure. In addition, in a Class 1 or Class 2 location, if there is a building intended for human occupancy within three hundred feet (300') (91 meters) of a pipeline, a hydrostatic test must be conducted to a test pressure of at least one hundred twenty-five percent (125%) of maximum operating pressure on that segment of the pipeline within three hundred feet (300') (91 meters) of such a building, but in no event may the test section be less than six hundred feet (600') (183 meters) unless the length of the newly installed or relocated pipe is less than six hundred feet (600') (183 meters). However, if the buildings are evacuated while the hoop stress exceeds fifty percent (50%) of SMYS, air or inert gas may be used as the test medium.

1. 2. In a Class 1 or Class 2 location, each compressor station,

regulator station, and measuring station must be tested to at least Class 3 location test requirements.

1. 3. Except as provided in paragraph (10)(C)4., the strength

test must be conducted by maintaining the pressure at or above the test pressure for at least eight (8) hours.

1. 4. For fabricated units and short sections of pipe, for

which a post-installation test is impractical, a pre-installation strength test must be conducted by maintaining the pressure at or above the test pressure for at least four (4) hours.

1. (D) Test Requirements for Pipelines to Operate at a Hoop Stress Less Than Thirty Percent (30%) of SMYS and At or Above One Hundred (100) psi (689 kPa) Gauge. (192.507) Except for service lines and plastic pipelines, each segment of a pipeline that is to be operated at a hoop stress less than thirty percent (30%) of SMYS and at or above one hundred (100) psi (689 kPa) gauge must be tested in accordance with subparagraph (12) (M)1.B. and the following:

   1. 1. The pipeline operator must use a test procedure that

will ensure discovery of all potentially hazardous leaks in the segment being tested;

1. 2. If, during the test, the segment is to be stressed to

twenty percent (20%) or more of SMYS and natural gas, inert gas, or air is the test medium—

1. A. A leak test must be made at a pressure between one

hundred (100) psi (689 kPa) gauge and the pressure required to produce a hoop stress of twenty percent (20%) of SMYS; or

1. B. The line must be walked to check for leaks while the

hoop stress is held at approximately twenty percent (20%) of SMYS;

1. 3. The pressure must be maintained at or above the test

pressure for at least one (1) hour; and

1. 4. For fabricated units and short sections of pipe for which

a post-installation test is impractical, a pre-installation pressure test must be conducted in accordance with the requirements of this subsection.

1. (E) Test Requirements for Pipelines to Operate Below One Hundred (100) psi (689 kPa) Gauge. (192.509) Except for service lines and plastic pipelines, each segment of a pipeline that is to be operated below one hundred (100) psi (689 kPa) gauge must be leak tested in accordance with the following:

   1. 1. The test procedure used must ensure discovery of all

potentially hazardous leaks in the segment being tested; and

1. 2. Each main that is to be operated at less than one (1) psi

(6.9 kPa) gauge must be tested to at least ten (10) psi (69 kPa) gauge, each main to be operated at or above one (1) psi (6.9 kPa) gauge through ninety (90) psi (621 kPa) gauge must be tested to at least ninety (90) psi (621 kPa) gauge, and each main that is to be operated between ninety (90) psi (621 kPa) gauge and one hundred (100) psi (689 kPa) gauge must be tested to at least one hundred (100) psi (689 kPa) gauge.

1. (F) Test Requirements for Service Lines. (192.511)

   1. 1. Each segment of a service line (other than plastic) must

be leak tested in accordance with this subsection before being placed in service. If feasible, the service line connection to the main must be included in the test; if not feasible, it must be given a leakage test at the operating pressure when placed in service.

1. 2. Each segment of a service line (other than plastic)

intended to be operated at a pressure of at least one (1) psi (6.9 kPa) gauge but not more than forty (40) psi (276 kPa) gauge must be given a leak test at a pressure of not less than fifty (50) psi (345 kPa) gauge.

1. 3. Each segment of a service line (other than plastic)

intended to be operated at pressures of more than forty (40) psi (276 kPa) gauge through ninety (90) psi (621 kPa) gauge must be tested to at least ninety (90) psi (621 kPa) gauge; if the service line is to be operated between ninety (90) psi (621 kPa) gauge and one hundred (100) psi (689 kPa) gauge, it must be tested to at least one hundred (100) psi (689 kPa) gauge; and if the service line may be operated at one hundred (100) psi (689 kPa) gauge; or more, it must, at a minimum, be tested using the appropriate factor in subparagraph (12)(M)1.B. of this rule, except that each segment of the steel service line stressed to twenty percent (20%) or more of SMYS must be tested in accordance with subsection (10)(D).

1. (G) Test Requirements for Plastic Pipelines. (192.513)

   1. 1. Each segment of a plastic pipeline must be tested in

accordance with this subsection.

1. 2. The test procedure must ensure discovery of all

potentially hazardous leaks in the segment being tested.

1. 3. The test pressure must be at least one hundred fifty

percent (150%) of the maximum allowable operating pressure or fifty (50) psi (345 kPa) gauge, whichever is greater. However, the maximum test pressure may not be more than two and one half (2.5) times the pressure determined under subsection (3) (I), at a temperature not less than the pipe temperature during the test.

1. 4. During the test, the temperature of thermoplastic

material may not be more than 100 °F (38 °C), or the temperature at which the material’s long-term hydrostatic strength has been determined under the listed specification, whichever is greater.

1. (H) Environmental Protection and Safety Requirements. (192.515)

   1. 1. In conducting tests under this section, each operator

shall ensure that every reasonable precaution is taken to protect its employees and the general public during the testing. Whenever the hoop stress of the segment of the pipeline being tested will exceed fifty percent (50%) of SMYS, the operator shall take all practicable steps to keep persons not working on the testing operation outside of the testing area until the pressure is reduced to or below the proposed maximum allowable operating pressure.

1. 2. The operator shall ensure that the test medium is

disposed of in a manner that will minimize damage to the environment.

1. (I) Records. (192.517)

   1. 1. For pipelines other than service lines, each operator

shall make and retain for the useful life of the pipeline, a record of each test performed under subsections (10)(C)–(E), (G), and (K). (192.505, 192.506, 192.507, 192.509, and 192.513) Where applicable to the test performed, the record must contain at least the following information, except as noted in subparagraph (10)(I)1.B.:

1. A. The operator’s name, the name of the operator’s

employee responsible for making the test, and the name of any test company used;

1. B. Test medium used, except for tests performed pursuant

to subsections (10)(E) and (G);

1. C. Test pressure;
2. D. Test duration;
3. E. Pressure recording charts or other record of pressure

readings;

1. F. Elevation variations, whenever significant for the

particular test;

1. G. Leaks and failures noted and their disposition;
2. H. Test date; and
3. I. Description of facilities being tested.
4. 2. For service lines, each operator shall make and retain for

the useful life of the pipeline, a record of each test performed under subsections (10)(F) and (G) (192.511 and 192.513). Where applicable to the test performed, the record must contain the test pressure, leaks, and failures noted and their disposition and the date. (J) Test Requirements for Customer-Owned Fuel Lines.

1. 1. At the initial time an operator physically turns on the

flow of gas to new fuel line installations—

1. A. Each segment of fuel line must be tested for leakage

to at least the delivery pressure;

1. B. A visual inspection of the exposed, accessible customer

gas piping, interior and exterior, and all connected equipment shall be conducted to determine that the requirements of any applicable industry codes, standards or procedures adopted by the operator to assure safe service are met; and

1. C. The requirements of any applicable local (city, county,

etc.) codes must be met.

1. 2. The temperature of thermoplastic material must not be

more than one hundred degrees Fahrenheit (100 °F) during the test.

1. 3. A record of the test and inspection performed in

accordance with this subsection shall be maintained by the operator for a period of not less than two (2) years.

1. (K) Transmission Lines: Spike Hydrostatic Pressure Test. (192.506)

   1. 1. Spike test requirements. Whenever a segment of steel

transmission pipeline that is operated at a hoop stress level of thirty percent (30%) or more of SMYS is spike tested under this rule, the spike hydrostatic pressure test must be conducted in accordance with this subsection.

1. A. The test must use water as the test medium.
2. B. The baseline test pressure must be as specified in

subparagraph (12)(M)1.B. (192.619(a)(2)).

1. C. The test must be conducted by maintaining a pressure

at or above the baseline test pressure for at least eight (8) hours as specified in subsection (10)(C) (192.505).

1. D. After the test pressure stabilizes at the baseline

pressure and within the first two (2) hours of the eight- (8-) hour test interval, the hydrostatic pressure must be raised (spiked) to a minimum of the lesser of 1.5 times MAOP or one-hundred percent (100%) SMYS. This spike hydrostatic pressure test must be held for at least fifteen (15) minutes after the spike test pressure stabilizes.

1. 2. “Other technology” or other technical evaluation

process. Operators may use “other technology” or another process supported by a documented engineering analysis for establishing a spike hydrostatic pressure test or equivalent. Operators must notify PHMSA ninety (90) days in advance of the assessment or reassessment requirements of this chapter. The notification must be made in accordance with subsection (1)(M) (192.18) and must include the following information:

1. A. Descriptions of the technology or technologies to be

used for all tests, examinations, and assessments;

1. B. Procedures and processes to conduct tests,

examinations, assessments, perform evaluations, analyze defects, and remediate defects discovered;

1. C. Data requirements, including original design,

maintenance and operating history, anomaly or flaw characterization;

1. D. Assessment techniques and acceptance criteria;
2. E. Remediation methods for assessment findings;
3. F. Spike hydrostatic pressure test monitoring and

acceptance procedures, if used;

1. G. Procedures for remaining crack growth analysis

and pipeline segment life analysis for the time interval for additional assessments, as required; and

1. H. Evidence of a review of all procedures and assessments

by a qualified technical subject matter expert.

1. (11) Uprating.

   1. (A) Scope. (192.551) This section prescribes minimum requirements for increasing maximum allowable operating pressures (uprating) for pipelines.

   2. (B) General Requirements. (192.553)

      1. 1. Pressure increases. Whenever the requirements of this

section require that an increase in operating pressure be made in increments, the pressure must be increased gradually, at a rate that can be controlled and in accordance with the following:

1. A. At the end of each incremental increase, the pressure

must be held constant while the entire segment of the pipeline that is affected is checked for leaks. When a combustible gas is being used for uprating, all buried piping must be checked with a leak detection instrument after each incremental increase; and

1. B. Each leak detected must be repaired before a further

pressure increase is made, except that a leak determined not to be potentially hazardous need not be repaired, if it is monitored during the pressure increase and it does not become potentially hazardous.

1. 2. Records. Each operator who uprates a segment of

pipeline shall retain for the life of the segment a record of each investigation required by this section, of all work performed, and of each pressure test conducted, in connection with the uprating.

1. 3. Written plan. Each operator who uprates a segment of

pipeline shall establish a written procedure that will ensure compliance with each applicable requirement of this section.

1. 4. Limitation on increase in maximum allowable operating

pressure. Except as provided in (11)(C)3., a new maximum allowable operating pressure established under this section may not exceed the maximum that would be allowed under subsections (12)(M) and (12)(N) for a new segment of pipeline constructed of the same materials in the same location. However, when uprating a steel pipeline, if any variable necessary to determine the design pressure under the design formula in subsection (3)(C) is unknown, the MAOP may be increased as provided in subparagraph (12)(M)1.A.

1. 5. Establishment of a new maximum allowable operating

pressure. Subsections (12)(M) and (N) (192.619 and 192.621) must be reviewed when establishing a new MAOP. The pressure to which the pipeline is raised during the uprating procedure is the test pressure that must be divided by the appropriate factors in subparagraph (12)(M)1.B. (192.619[a][2]) except that pressure tests conducted on steel and plastic pipelines after July 1, 1965 are applicable.

1. (C) Uprating to a Pressure That Will Produce a Hoop Stress of Thirty Percent (30%) or More of SMYS in Steel Pipelines. (192.555)

   1. 1. Unless the requirements of this subsection have been

met, no person may subject any segment of a steel pipeline to an operating pressure that will produce a hoop stress of thirty percent (30%) or more of SMYS and that is above the established maximum allowable operating pressure.

1. 2. Before increasing operating pressure above the

previously established maximum allowable operating pressure the operator shall—

1. A. Review the design, operating, and maintenance

history and previous testing of the segment of pipeline and determine whether the proposed increase is safe and consistent with the requirements of this rule; and

1. B. Make any repairs, replacements, or alterations in the

segment of pipeline that are necessary for safe operation at the increased pressure.

1. 3. After complying with paragraph (11)(C)2., an operator

may increase the maximum allowable operating pressure of a segment of pipeline constructed before September 12, 1970, to the highest pressure that is permitted under subsection (12)(M) (192.619), using as test pressure the highest pressure to which the segment of pipeline was previously subjected (either in a strength test or in actual operation).

1. 4. After complying with paragraph (11)(C)2., an operator

that does not qualify under paragraph (11)(C)3. may increase the previously established maximum allowable operating pressure if at least one (1) of the following requirements is met:

1. A. The segment of pipeline is successfully tested in

accordance with the requirements of this rule for a new line of the same material in the same location; or

1. B. An increased maximum allowable operating pressure

may be established for a segment of pipeline in a Class 1 location if the line has not previously been tested, and if—

1. (I) It is impractical to test it in accordance with the

requirements of this rule;

1. (II) The new maximum operating pressure does not

exceed eighty percent (80%) of that allowed for a new line of the same design in the same location; and

1. (III) The operator determines that the new maximum

allowable operating pressure is consistent with the condition of the segment of pipeline and the design requirements of this rule.

1. 5. Where a segment of pipeline is uprated in accordance

with paragraph (11)(C)3. or subparagraph (11)(C)4.B., the increase in pressure must be made in increments that are equal to—

1. A. Ten percent (10%) of the pressure before the uprating;

or

1. B. Twenty-five percent (25%) of the total pressure

increase, whichever produces the fewer number of increments.

1. (D) Uprating—Steel Pipelines to a Pres-sure That Will Produce a Hoop Stress Less Than Thirty Percent (30%) of SMYS—Plastic, Cast Iron, and Ductile Iron Pipelines. (192.557)

   1. 1. Unless the requirements of this subsection have been

met, no person may subject—

1. A. A segment of steel pipeline to an operating pressure

that will produce a hoop stress less than thirty percent (30%) of SMYS and that is above the previously established maximum allowable operating pressure; or

1. B. A plastic, cast iron, or ductile iron pipeline segment to

an operating pressure that is above the previously established maximum allowable operating pressure.

1. 2. Before increasing operating pressure above the

previously established maximum allowable operating pressure, the operator shall—

1. A. Review the design, operating, and maintenance

history of the segment of pipeline;

1. B. Conduct a leak detection instrument survey (if it has

been more than one (1) year since the last survey conducted with a leak detection instrument) and repair any leaks that are found, except that a leak determined not to be potentially hazardous need not be repaired, if it is monitored during the pressure increase and it does not become potentially hazardous;

1. C. Make any repairs, replacements, or alterations in the

segment of pipeline that are necessary for safe operation at the increased pressure;

1. D. Reinforce or anchor offsets, bends, and dead ends in

pipe joined by compression couplings or bell and spigot joints to prevent failure of the pipe joint, if the offset, bend, or dead end is exposed in an excavation;

1. E. Isolate the segment of pipeline in which the pressure

is to be increased from any adjacent segment that will continue to be operated at a lower pressure; and

1. F. If the pressure in mains or service lines, or both, is to

be higher than the pressure delivered to the customer, install a service regulator on each service line and test each regulator to determine that it is functioning. Pressure may be increased as necessary to test each regulator, after a regulator has been installed on each pipeline subject to the increased pressure.

1. 3. After complying with paragraph (11)(D)2., the increase

in maximum allowable operating pressure must be made in accordance with paragraph (11)(B)5. The pressure must be increased in increments that are equal to ten (10) psi (69 kPa) gauge or twenty-five percent (25%) of the total pressure increase, whichever produces the fewer number of increments. Whenever the requirements of subparagraph (11)(D)2.F. apply, there must be at least two (2) approximately equal incremental increases.

1. 4. If records for cast iron or ductile iron pipeline facilities

are not complete enough to determine stresses produced by internal pressure, trench loading, rolling loads, beam stresses, and other bending loads, in evaluating the level of safety of the pipeline when operating at the proposed increased pressure, the following procedures must be followed:

1. A. In estimating the stresses, if the original laying

conditions cannot be ascertained, the operator shall assume that cast iron pipe was supported on blocks with tamped backfill and that ductile iron pipe was laid without blocks with tamped backfill;

1. B. Unless the actual maximum cover depth is known,

the operator shall measure the actual cover in at least three (3) places where the cover is most likely to be greatest and shall use the greatest cover measured;

1. C. Unless the actual nominal wall thickness is known,

the operator shall determine the wall thickness by cutting and measuring coupons from at least three (3) separate pipe lengths. The coupons must be cut from pipe lengths in areas where the cover depth is most likely to be the greatest. The average of all measurements taken must be increased by the allowance indicated in the following table:

Allowance inches (millimeters)

Pipe Size Pit Cast inches (millimeters) 3 to 8 (76 to 203)

10 to 12 (254 to 305)

14 to 24 (356 to 610)

30 to 42 (762 to 1067)

(1219)

54 to 60 (1372 to 1524)

1. D. For cast iron pipe, unless the pipe manufacturing

process is known, the operator shall assume that the pipe is pit cast pipe with a bursting tensile strength of eleven thousand (11,000) psi (76 MPa) and a modulus of rupture of thirty-one Cast Iron Pipe Centrifugally Pipe Cast Pipe Iron Pipe

0.075 0.065 (1.91) (1.65)

0.08 0.07 (2.03) (1.78)

0.08 0.08 (2.03) (2.03)

0.09 0.09 (2.29) (2.29)

0.09 0.09 (2.29) (2.29)

0.09 — — (2.29) — — Ductile

0.065 (1.65)

0.07 (1.78)

0.075 (1.91)

0.075 (1.91)

0.08 (2.03) thousand (31,000) psi (214 MPa).

1. (12) Operations.

   1. (A) Scope. (192.601) This section prescribes minimum requirements for the operation of pipeline facilities.

   2. (B) General Provisions. (192.603)

      1. 1. No person may operate a segment of pipeline unless it is

operated in accordance with this section.

1. 2. Each operator shall keep records necessary to administer

the procedures established under subsection (12)(C). (192.605)

1. 3. Each operator is responsible for ensuring that all work

completed on its pipelines by its consultants and contractors complies with this rule.

1. 4. Designated commission personnel may require the

operator to amend its plans and procedures as necessary to provide a reasonable level of safety. In the event of a dispute between designated commission personnel and the operator with respect to the appropriateness of a required amendment, the operator may file with the commission a request for a hearing before the commission, or the designated commission personnel may request that a complaint be filed against the operator by the general counsel of the commission.

1. (C) Procedural Manual for Operations, Maintenance, and Emergencies. (192.605)

   1. 1. General. Each operator shall prepare and follow for

each pipeline, a manual of written procedures for conducting operations and maintenance activities and for emergency response. For transmission lines that are not exempt under subparagraph (12)(C)3.E., the manual must also include procedures for handling abnormal operations. This manual must be reviewed and updated by the operator at intervals not exceeding fifteen (15) months, but at least once each calendar year. This manual must be prepared before initial operations of a pipeline system commence and appropriate parts of the manual must be kept at locations where operations and maintenance activities are conducted.

1. 2. Maintenance and normal operations. The manual

required by paragraph (12)(C)1. must include procedures for the following, if applicable, to provide safety during maintenance and normal operations:

1. A. Operating, maintaining, and repairing the pipeline in

accordance with each of the requirements of this section and sections (13) and (14);

1. B. Controlling corrosion in accordance with the

operations and maintenance requirements of section (9);

1. C. Making construction records, maps, and operating

history available to appropriate operating personnel;

1. D. Gathering of data needed for reporting incidents

under 20 CSR 4240-40.020 in a timely and effective manner;

1. E. Starting up and shutting down any part of a pipeline

in a manner designed to assure operation within the MAOP limits prescribed by this rule, plus the build-up allowed for operation of pressure limiting and control devices;

1. F. Maintaining compressor stations, including provisions

for isolating units or sections of pipe and for purging before returning to service;

1. G. Starting, operating, and shutting down gas compressor

units;

1. H. Periodically reviewing the work done by operator

personnel to determine the effectiveness and adequacy of the procedures used in normal operation and maintenance and modifying the procedures when deficiencies are found;

1. I. Inspecting periodically to ensure that operating

pressures are appropriate for the class location;

1. J. Taking adequate precautions in excavated trenches to

protect personnel from the hazards of unsafe accumulations of vapor or gas, and making available, when needed at the excavation, emergency rescue equipment including a breathing apparatus and a rescue harness and line;

1. K. Systematically and routinely testing and inspecting

pipe-type or bottle-type holders including:

1. (I) Provision for detecting external corrosion before

the strength of the container has been impaired;

1. (II) Periodic sampling and testing of gas in storage to

determine the dew point of vapors contained in the stored gas that, if condensed, might cause internal corrosion or interfere with the safe operation of the storage plant; and

1. (III) Periodic inspection and testing of pressure

limiting equipment to determine that it is in a safe operating condition and has adequate capacity;

1. L. Continuing observations during all routine activities

including, but not limited to, meter reading and cathodic protection work, for the purpose of detecting potential leaks by observing vegetation and odors. Potential leak indications must be recorded and responded to in accordance with section (14);

1. M. Testing and inspecting of customer-owned gas piping

and equipment in accordance with subsection (12)(S);

1. N. Responding promptly to a report of a gas odor

inside or near a building, unless the operator’s emergency procedures under subparagraph (12)(J)1.C. specifically apply to these reports; and

1. O. Implementing the applicable control room

management procedures required by subsection (12)(T).

1. 3. Abnormal operation. For transmission lines the manual

required by paragraph (12)(C)1. must include procedures for the following to provide safety when operating design limits have been exceeded:

1. A. Responding to, investigating, and correcting the

cause of—

1. (I) Unintended closure of valves or shutdowns;
2. (II) Increase or decrease in pressure or flow rate

outside normal operating limits;

1. (III) Loss of communications;
2. (IV) Operation of any safety device; and
3. (V) Any other foreseeable malfunction of a component,

deviation from normal operation, or personnel error which could cause a hazard to persons or property;

1. B. Checking variations from normal operation after

abnormal operation has ended at sufficient critical locations in the system to determine continued integrity and safe operation;

1. C. Notifying responsible operator personnel when notice

of an abnormal operation is received;

1. D. Periodically reviewing the response of operator

personnel to determine the effectiveness of the procedures controlling abnormal operation and taking corrective action where deficiencies are found; and

1. E. The requirements of this paragraph (12)(C)3. do not

apply to natural gas distribution operations that are operating transmission lines in connection with their distribution system.

1. 4. Safety-related conditions. The manual required by

paragraph (12)(C)1. must include instructions enabling personnel who perform operation and maintenance activities to recognize conditions that potentially may be safety-related conditions that are subject to the commission’s reporting requirements.

1. 5. Surveillance, emergency response, and accident

investigation. The procedures required by paragraph (12)(H)1. and subsections (12)(J) and (L) (192.613[a], 192.615 and 192.617) must be included in the manual required by paragraph (12)(C)1.

1. (D) Qualification of Pipeline Personnel.

   1. 1. Scope. (192.801)

      1. A. This subsection prescribes the minimum requirements

for operator qualification of individuals performing covered tasks on a pipeline facility. This subsection applies to all individuals who perform covered tasks, regardless of whether they are employed by the operator, a contractor, a subcontractor, or any other entity performing covered tasks on behalf of the operator.

1. B. For the purpose of this subsection, a covered task is an

activity, identified by the operator, that—

1. (I) Is performed on a pipeline facility;
2. (II) Is an operations, maintenance, or emergency-

response task;

1. (III) Is performed as a requirement of this rule; and
2. (IV) Affects the operation or integrity of the pipeline.

3. 2. Definitions. (192.803)

   1. A. Abnormal operating condition means a condition

identified by the operator that may indicate a malfunction of a component or deviation from normal operations that may:

1. (I) Indicate a condition exceeding design limits;
2. (II) Result in a hazard(s) to persons, property, or the

environment; or

1. (III) Require an emergency response.
2. B. Evaluation (or evaluate) means a process consisting

of training and examination, established and documented by the operator, to determine an individual’s ability to perform a covered task and to demonstrate that an individual possesses the knowledge and skills under paragraph (12)(D)4. After initial evaluation for paragraph (12)(D)4., subsequent evaluations for paragraph (12)(D)4. can consist of examination only. The examination portion of this process may be conducted by one (1) or more of the following:

1. (I) Written examination;
2. (II) Oral examination;
3. (III) Hands-on examination, which could involve

observation supplemented by appropriate queries. Observations can be made during:

1. (a) Performance on the job;
2. (b) On the job training; or
3. (c) Simulations.
4. C. Qualified means that an individual has been evaluated

and can:

1. (I) Perform assigned covered tasks; and
2. (II) Recognize and react to abnormal operating

conditions.

1. 3. Qualification program. (192.805) Each operator shall

have and follow a written qualification program. The program shall include provisions to:

1. A. Identify covered tasks;
2. B. Provide training, as appropriate, to ensure that

individuals performing covered tasks have the necessary knowledge and skills to perform the tasks in a manner that ensures the safe operation of pipeline facilities;

1. C. Ensure through evaluation that individuals performing

covered tasks are qualified and have the necessary knowledge and skills to perform the tasks in a manner that ensures the safe operation of pipeline facilities;

1. D. Allow individuals that are not qualified pursuant

to this subsection to perform a covered task if directed and observed by an individual that is qualified;

1. E. Evaluate an individual if the operator has reason to

believe that the individual’s performance of a covered task contributed to an incident meeting the Missouri reporting requirements in 20 CSR 4240-40.020(4)(A);

1. F. Evaluate an individual if the operator has reason to

believe that the individual is no longer qualified to perform a covered task;

1. G. Communicate changes, including changes to rules

and procedures, that affect covered tasks to individuals performing those covered tasks and their supervisors, and incorporate those changes in subsequent evaluations;

1. H. Identify the interval for each covered task at which

evaluation of the individual’s qualifications is needed, with a maximum interval of thirty-nine (39) months;

1. I. Evaluate an individual’s possession of the knowledge

and skills under paragraph (12)(D)4. at intervals not to exceed thirty-nine (39) months;

1. J. Ensure that covered tasks are—

   1. (I) Performed by qualified individuals; or
   2. (II) Directed and observed by qualified individuals;

and

1. K. Submit each program change to designated

commission personnel as required by subsection (1)(J).

1. 4. Personnel to whom this subsection applies must possess

the knowledge and skills necessary to—

1. A. Follow the requirements of this rule that relate to the

covered tasks they perform;

1. B. Carry out the procedures in the procedural manual for

operations, maintenance, and emergencies established under subsection (12)(C) (192.605) that relate to the covered tasks they perform;

1. C. Utilize instruments and equipment that relate to the

covered task they perform in accordance with manufacturer’s instructions;

1. D. Know the characteristics and hazards of the gas

transported, including flammability range, odorant characteristics, and corrosive properties;

1. E. Recognize potential ignition sources;
2. F. Recognize conditions that are likely to cause

emergencies, including equipment or facility malfunctions or failure and gas leaks, predict potential consequences of these conditions, and take appropriate corrective action;

1. G. Take steps necessary to control any accidental release

of gas and to minimize the potential for fire or explosion; and

1. H. Know the proper use of firefighting procedures and

equipment, fire suits, and breathing apparatus by utilizing, where feasible, a simulated pipeline emergency condition.

1. 5. Each operator shall continue to meet the training

and annual review requirements regarding the operator’s emergency procedures in subparagraph (12)(J)2.B., in addition to the qualification program required in paragraph (12)(D)3.

1. 6. Each operator shall provide instruction to the supervisors

or designated persons who will determine when an evaluation is necessary under subparagraph (12)(D)3.F.

1. 7. Each operator shall select appropriately knowledgeable

individuals to provide training and to perform evaluations. Where hands-on examinations and observations are used, the evaluator should possess the required knowledge to ascertain an individual’s ability to perform covered tasks and react to abnormal operating conditions that might occur while performing those tasks.

1. 8. Record keeping. (192.807) Each operator shall maintain

records that demonstrate compliance with this subsection.

1. A. Qualification records shall include:

   1. (I) Identification of the qualified individual(s);
   2. (II) Identification of the covered tasks the individual is

qualified to perform;

1. (III) Date(s) of current qualification; and
2. (IV) Qualification method(s).
3. B. Records supporting an individual’s current

qualification shall be maintained while the individual is performing the covered task. Records of prior qualification and records of individuals no longer performing covered tasks shall be retained for a period of five (5) years.

1. 9. General. (192.809)

   1. A. Operators must have a written qualification program

by April 27, 2001. The program must be available for review by designated commission personnel.

1. B. Operators must complete the qualification of

individuals performing covered tasks by October 28, 2002.

1. C. After December 16, 2004, observation of on-the-job

performance may not be used as the sole method of evaluation.

1. (E) Verification of Pipeline Material Properties and Attributes: Steel Transmission Pipelines. (192.607)

   1. 1. Applicability. Wherever required by this rule, operators

of steel transmission pipelines must document and verify material properties and attributes in accordance with this subsection.

1. 2. Documentation of material properties and attributes.

Records established under this subsection documenting physical pipeline characteristics and attributes, including diameter, wall thickness, seam type, and grade (e.g., yield strength, ultimate tensile strength, or pressure rating for valves and flanges, etc.), must be maintained for the life of the pipeline and be traceable, verifiable, and complete. Charpy v-notch toughness values established under this subsection needed to meet the requirements of the ECA method at subparagraph (12) (U)3.C. (192.624(c)(3)) or the fracture mechanics requirements at subsection (13)(EE) (192.712) must be maintained for the life of the pipeline.

1. 3. Verification of material properties and attributes. If an

operator does not have traceable, verifiable, and complete records required by paragraph (12)(E)2., the operator must develop and implement procedures for conducting nondestructive or destructive tests, examinations, and assessments in order to verify the material properties of aboveground line pipe and components, and of buried line pipe and components when excavations occur at the following opportunities: Anomaly direct examinations, in situ evaluations, repairs, remediations, maintenance, and excavations that are associated with replacements or relocations of pipeline segments that are removed from service. The procedures must also provide for the following:

1. A. For nondestructive tests, at each test location,

material properties for minimum yield strength and ultimate tensile strength must be determined at a minimum of five (5) places in at least two (2) circumferential quadrants of the pipe for a minimum total of ten (10) test readings at each pipe cylinder location;

1. B. For destructive tests, at each test location, a set of

material properties tests for minimum yield strength and ultimate tensile strength must be conducted on each test pipe cylinder removed from each location, in accordance with API Specification 5L;

1. C. Tests, examinations, and assessments must be

appropriate for verifying the necessary material properties and attributes;

1. D. If toughness properties are not documented, the

procedures must include accepted industry methods for verifying pipe material toughness; and

1. E. Verification of material properties and attributes for

non-line pipe components must comply with paragraph (12) (E)6.

1. 4. Special requirements for nondestructive methods.

Procedures developed in accordance with paragraph (12)(E)3. for verification of material properties and attributes using nondestructive methods must—

1. A. Use methods, tools, procedures, and techniques

that have been validated by a subject matter expert based on comparison with destructive test results on material of comparable grade and vintage;

1. B. Conservatively account for measurement inaccuracy

and uncertainty using reliable engineering tests and analyses; and

1. C. Use test equipment that has been properly calibrated

for comparable test materials prior to usage.

1. 5. Sampling multiple segments of pipe. To verify material

properties and attributes for a population of multiple, comparable segments of pipe without traceable, verifiable, and complete records, an operator may use a sampling program in accordance with the following requirements:

1. A. The operator must define separate populations of

similar segments of pipe for each combination of the following material properties and attributes: Nominal wall thicknesses, grade, manufacturing process, pipe manufacturing dates, and construction dates. If the dates between the manufacture or construction of the pipeline segments exceeds two (2) years, those segments cannot be considered as the same vintage for the purpose of defining a population under this section. The total population mileage is the cumulative mileage of pipeline segments in the population. The pipeline segments need not be continuous;

1. B. For each population defined according to

subparagraph (12)(E)5.A., the operator must determine material properties at all excavations that expose the pipe associated with anomaly direct examinations, in situ evaluations, repairs, remediations, or maintenance, except for pipeline segments exposed during excavation activities pursuant to subsection (12)(I) (192.614), until completion of the lesser of the following:

1. (I) One (1) excavation per mile rounded up to the

nearest whole number; or

1. (II) One-hundred-fifty (150) excavations if the

population is more than one-hundred-fifty (150) miles;

1. C. Prior tests conducted for a single excavation according

to the requirements of paragraph (12)(E)3. may be counted as one (1) sample under the sampling requirements of this paragraph (12)(E)5.;

1. D. If the test results identify line pipe with properties

that are not consistent with available information or existing expectations or assumed properties used for operations and maintenance in the past, the operator must establish an expanded sampling program. The expanded sampling program must use valid statistical bases designed to achieve at least a ninety-five percent (95%) confidence level that material properties used in the operation and maintenance of the pipeline are valid. The approach must address how the sampling plan will be expanded to address findings that reveal material properties that are not consistent with all available information or existing expectations or assumed material properties used for pipeline operations and maintenance in the past. Operators must notify PHMSA in advance of using an expanded sampling approach in accordance with subsection (1)(M) (192.18); and

1. E. An operator may use an alternative statistical

sampling approach that differs from the requirements specified in subparagraph (12)(E)5.B. The alternative sampling program must use valid statistical bases designed to achieve at least a ninety-five percent (95%) confidence level that material properties used in the operation and maintenance of the pipeline are valid. The approach must address how the sampling plan will be expanded to address findings that reveal material properties that are not consistent with all available information or existing expectations or assumed material properties used for pipeline operations and maintenance in the past. Operators must notify PHMSA in advance of using an alternative sampling approach in accordance with subsection (1)(M) (192.18).

1. 6. Components. For mainline pipeline components other

than line pipe, an operator must develop and implement procedures in accordance with paragraph (12)(E)3. for establishing and documenting the ANSI rating or pressure rating (in accordance with ASME/ANSI B16.5 (incorporated by reference in 49 CFR 192.7 and adopted in (1)(D))).

1. A. Operators are not required to test for the chemical

and mechanical properties of components in compressor stations, meter stations, regulator stations, separators, river crossing headers, mainline valve assemblies, valve operator piping, or cross-connections with isolation valves from the mainline pipeline.

1. B. Verification of material properties is required for

non-line pipe components, including valves, flanges, fittings, fabricated assemblies, and other pressure retaining components and appurtenances that are—

1. (I) Larger than two (2) inches in nominal outside

diameter;

1. (II) Material grades of forty-two thousand (42,000) psi

(Grade X–42) or greater; or

1. (III) Appurtenances of any size that are directly

installed on the pipeline and cannot be isolated from mainline pipeline pressures.

1. C. Procedures for establishing material properties of

non-line pipe components must be based on the documented manufacturing specification for the components. If specifications are not known, usage of manufacturer’s stamped, marked, or tagged material pressure ratings and material type may be used to establish pressure rating. Operators must document the method used to determine the pressure rating and the findings of that determination.

1. 7. Uprating. The material properties determined from the

destructive or nondestructive tests required by this subsection (12)(E) cannot be used to raise the grade or specification of the material, unless the original grade or specification is unknown and MAOP is based on an assumed yield strength of twentyfour thousand (24,000) psi in accordance with subparagraph (3)(D)2.B. (192.107(b)(2)).

1. (F) Change in Class Location—Required Study. (192.609) Whenever an increase in population density indicates a change in class locations for a segment of an existing steel pipeline operating at a hoop stress that is more than forty percent (40%) of SMYS or indicates that the hoop stress corresponding to the established maximum allowable operating pressure for a segment of existing pipeline is not commensurate with the present class location, the operator shall immediately make a study to determine—

   1. 1. The present class location for the segment involved;
   2. 2. The design, construction, and testing procedures

followed in the original construction and a comparison for these procedures with those required for the present class location by the applicable provisions of this rule;

1. 3. The physical condition of the segment to the extent it

can be ascertained from available records;

1. 4. The operating and maintenance history of the segment;
2. 5. The maximum actual operating pressure and the

corresponding operating hoop stress, taking pressure gradient into account, for the segment of pipeline involved; and

1. 6. The actual area affected by the population density

increase and physical barriers or other factors which may limit further expansion of the more densely populated area.

1. (G) Change in Class Location—Confirmation or Revision of Maximum Allowable Operating Pressure. (192.611) If the hoop stress corresponding to the established maximum allowable operating pressure of a segment of pipeline is not commensurate with the present class location, and the segment is in satisfactory physical condition, the maximum allowable operating pressure of that segment of pipeline must be confirmed or revised according to one (1) of the following three (3) paragraphs:

   1. 1. If the segment involved has been previously tested

in place for a period of not less than eight (8) hours, the maximum allowable operating pressure is 0.8 times the test pressure in Class 2 locations, 0.667 times the test pressure in Class 3 locations, or 0.555 times the test pressure in Class 4 locations. The corresponding hoop stress may not exceed seventy-two percent (72%) of SMYS of the pipe in Class 1 and 2 locations, sixty percent (60%) of SMYS in Class 3 locations or fifty percent (50%) of SMYS in Class 4 locations;

1. 2. The maximum allowable operating pressure of the

segment involved must be reduced so that the corresponding hoop stress is not more than that allowed by this rule for new segments of pipelines in the existing class location; or

1. 3. The segment of pipeline involved must be tested in

accordance with the applicable requirements of section (10), and its maximum allowable operating pressure must then be established according to the following criteria:

1. A. The maximum allowable operating pressure after

the requalification test is 0.8 times the test pressure for Class 2 locations, 0.667 times the test pressure for Class 3 locations and 0.555 times the test pressure for Class 4 locations; and

1. B. The corresponding hoop stress may not exceed

seventy-two percent (72%) of the SMYS of the pipe in Class 1 and 2 locations, sixty percent (60%) of SMYS in Class 3 locations or fifty percent (50%) of the SMYS in Class 4 locations.

1. 4. The maximum allowable operating pressure confirmed

or revised in accordance with this subsection may not exceed the maximum allowable operating pressure established before the confirmation or revision.

1. 5. Confirmation or revision of the maximum allowable

operating pressure of a segment of pipeline in accordance with this subsection does not preclude the application of subsections (11)(B) and (C). (192.553 and 192.555)

1. 6. Confirmation or revision of the maximum allowable

operating pressure that is required as a result of a study under subsection (12)(F) must be completed within twenty-four (24) months of the change in class location. Pressure reduction under paragraph (12)(G)1. or 2. within the twenty-four- (24-) month period does not preclude establishing a maximum allowable operating pressure under paragraph (12)(G)3., at a later date.

1. (H) Continuing Surveillance. (192.613)

   1. 1. Each operator shall have a procedure for continuing

surveillance of its facilities to determine and take appropriate action concerning changes in class location, failures, leakage history, corrosion, substantial changes in cathodic protection requirements, and other unusual operating and maintenance conditions.

1. 2. If a segment of pipeline is determined to be in

unsatisfactory condition but no immediate hazard exists, the operator shall initiate a program to recondition or phase out the segment involved or, if the segment cannot be reconditioned or phased out, reduce the maximum allowable operating pressure in accordance with paragraphs (12)(M)1. and 2. (192.619[a] and [b]) (I) Damage Prevention Program. (192.614)

1. 1. Except for pipelines listed in paragraphs (12)(I)6. and 7.,

each operator of a buried pipeline shall carry out in accordance with this subsection a written program to prevent damage to that pipeline by excavation activities. For the purpose of this subsection, excavation activities include excavation, blasting, boring, tunneling, backfilling, the removal of aboveground structures by either explosive or mechanical means, and other earthmoving operations. Particular attention should be given to excavation activities in close proximity to cast iron mains with remedial actions taken as required by subsection (13)(Z) of this rule. (192.755).

1. 2. An operator may perform any of the duties specified

in paragraph (12)(I)3. through participation in a public service program, such as a one-call system, but such participation does not relieve the operator of responsibility for compliance with this subsection. However, an operator must perform the duties of subparagraph (12)(I)3.D. through participation in the qualified one-call system for Missouri. An operator’s pipeline system must be covered by the qualified one-call system for Missouri.

1. 3. The damage prevention program required by paragraph

(12)(I)1. must, at a minimum—

1. A. Include the identity, on a current basis, of persons

who normally engage in excavation activities in the area in which the pipeline is located. A listing of persons involved in excavation activities shall be maintained and updated at least once each calendar year with intervals not exceeding fifteen (15) months. If an operator chooses to participate in an excavator education program of a one-call notification center, as provided for in subparagraphs (12)(I)3.B. and C., then such updated listing shall be provided to the one-call notification center within the one-call notification center participation renewal period. This list should at least include, but not be limited to, the following:

1. (I) Excavators, contractors, construction companies,

engineering firms, etc.—Identification of these should at least include a search of the phone book yellow pages, checking with the area and/or state office of the Associated General Contractors, and checking with the operating engineers local union hall(s);

1. (II) Telephone company;
2. (III) Electric utilities and co-ops;
3. (IV) Water and sewer utilities;
4. (V) City governments;
5. (VI) County governments;
6. (VII) Special road districts; (VIII) Special water and sewer districts; and
7. (IX) Highway department district(s);
8. B. Provide for at least a semiannual general notification

of the public in the vicinity of the pipeline. Provide for actual notification of the persons identified in subparagraph (12) (I)3.A., at least once each calendar year at intervals not exceeding fifteen (15) months by registered or certified mail, or notification through participation in an excavator education program of a one-call notification center meeting the requirements of subparagraph (12)(I)3.C. Mailings to excavators shall include a copy of the applicable sections of Chapter 319, RSMo, or a summary of the provisions of Chapter 319, RSMo, approved by designated commission personnel, concerning underground facility safety and damage prevention pertaining to excavators. The operator’s public notifications and excavator notifications shall include information concerning the existence and purpose of the operator’s damage prevention program, as well as information on how to learn the location of underground pipelines before excavation activities are begun;

1. C. In order to provide for an operator’s compliance with

the excavator notification requirements of subparagraph (12) (I)3.B., a one-call system’s excavator education program must—

1. (I) Maintain and update a comprehensive listing of

excavators who use the one-call notification center and who are identified by the operators pursuant to the requirements of subparagraph (12)(I)3.A.;

1. (II) Provide for at least semiannual educational

mailings to the excavators named on the comprehensive listing maintained pursuant to part (12)(I)3.C.(I), by first class mail; and

1. (III) Provide for inclusion of the following in at least

one (1) of the semiannual mailings specified in part (12) (I)3.C.(II): Chapter 319, RSMo, or a summary of the provisions of Chapter 319, RSMo, approved by designated commission personnel, concerning underground facility safety and damage prevention which pertain to excavators; an explanation of the types of temporary markings normally used to identify the approximate location of underground facilities; and a description of the availability and proper use of the one-call system’s notification center;

1. D. Provide a means of receiving and recording

notification of planned excavation activities;

1. E. Include maintenance of records for subparagraphs

(12)(I)3.B.–D. as follows:

1. (I) Copies of the two (2) most recent annual

notifications sent to excavators identified in subparagraph (12) (I)3.A., or the four (4) most recent semiannual notifications sent in accordance with subparagraph (12)(I)3.C., must be retained;

1. (II) Copies of notifications required in subparagraph

(12)(I)3.D. shall be retained for at least two (2) years. At a minimum, these records should include the date and the time the request was received, the actions taken pursuant to the request, and the date the response actions were taken; and

1. (III) Copies of notification records required by Chapter

319, RSMo, to be maintained by the notification center shall be available to the operator for at least five (5) years;

1. F. If the operator has buried pipelines in the area of

excavation activity, provide for actual notification of persons who give notice of their intent to excavate of the type of temporary marking to be provided and how to identify the markings;

1. G. Provide for temporary marking of buried pipelines in

the area of excavation activity before, as far as practical, the activity begins; and

1. H. Provide as follows for inspection of pipelines that

an operator has reason to believe could be damaged by excavation activities:

1. (I) The inspection must be done as frequently as

necessary during and after the activities to verify the integrity of the pipeline; and

1. (II) In the case of blasting, any inspection must

include leakage surveys.

1. 4. Each notification identified in subparagraph (12)(I)3.D.

should be evaluated to determine the need for and the extent of inspections. The following factors should be considered in determining the need for and extent of those inspections:

1. A. The type and duration of the excavation activity

involved;

1. B. The proximity to the operator’s facilities;
2. C. The type of excavating equipment involved;
3. D. The importance of the operator’s facilities;
4. E. The type of area in which the excavation activity is

being performed;

1. F. The potential for serious incident should damage

occur;

1. G. The prior history of the excavator with the operator;

and

1. H. The potential for damage occurring which may not

be easily recognized by the excavator.

1. 5. The operator should pay particular attention, during

and after excavation activities, to the possibility of joint leaks and breaks due to settlement when excavation activities occur near cast iron and threaded-coupled steel.

1. 6. A damage prevention program under this subsection is

not required for the following pipelines:

1. A. Pipelines to which access is physically controlled by

the operator; and

1. B. Pipelines that are part of a petroleum gas system

subject to subsection (1)(F) of this rule (192.11) or part of a distribution system operated by a person in connection with that person’s leasing of real property or by a condominium or cooperative association.

1. 7. Pipelines operated by persons other than municipalities

(including operators of master meters) whose primary activity does not include the transportation of gas need not comply with the following:

1. A. The requirement of paragraph (12)(I)1. that the damage

prevention program be written; and

1. B. The requirements of subparagraphs (12)(I)3.A., (12)

(I)3.B., and (12)(I)3.C.

1. (J) Emergency Plans. (192.615)

   1. 1. Each operator shall establish written procedures to

minimize the hazard resulting from a gas pipeline emergency. At a minimum, the procedures must provide for the following:

1. A. Receiving, identifying, and classifying notices of

events which require immediate response by the operator;

1. B. Establishing and maintaining adequate means of

communication with appropriate fire, police, and other public officials;

1. C. Responding promptly and effectively to a notice of

each type of emergency, including the following:

1. (I) Gas detected inside or near a building;
2. (II) Fire located near or directly involving a pipeline

facility;

1. (III) Explosion occurring near or directly involving a

pipeline facility; and

1. (IV) Natural disaster;
2. D. Making available personnel, equipment, tools, and

materials, as needed at the scene of an emergency;

1. E. Taking actions directed toward protecting people first

and then property;

1. F. Causing an emergency shutdown and pressure

reduction in any section of the operator’s pipeline system necessary to minimize hazards to life or property;

1. G. Making safe any actual or potential hazard to life or

property;

1. H. Notifying appropriate fire, police, and other public

officials of gas pipeline emergencies and coordinating with them both planned responses and actual responses during an emergency;

1. I. Safely restoring any service outage;
2. J. Beginning action under subsection (12)(L) (192.617), if

applicable, as soon after the end of the emergency as possible; and

1. K. Actions required to be taken by a controller during an

emergency in accordance with subsection (12)(T).

1. 2. Each operator shall—

   1. A. Furnish its supervisors who are responsible for

emergency action a copy of that portion of the latest edition of the emergency procedures established under paragraph (12) (J)1. as necessary for compliance with those procedures;

1. B. Train the appropriate operating personnel and conduct

an annual review to assure that they are knowledgeable of the emergency procedures and verify that the training is effective; and

1. C. Review employee activities to determine whether the

procedures were effectively followed in each emergency.

1. 3. Each operator shall establish and maintain liaison with

appropriate fire, police, and other public officials to—

1. A. Learn the responsibility and resources of each

government organization that may respond to a gas pipeline emergency;

1. B. Acquaint the officials with the operator’s ability in

responding to a gas pipeline emergency;

1. C. Identify the types of gas pipeline emergencies of

which the operator notifies the officials; and

1. D. Plan how the operator and officials can engage in

mutual assistance to minimize hazards to life or property.

1. (K) Public Awareness. (192.616)

   1. 1. Except for an operator of a master meter system

covered under paragraph (12)(K)10., each pipeline operator must develop and implement a written continuing public education program that follows the guidance provided in the American Petroleum Institute’s (API) Recommended Practice (RP) 1162 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). In addition, the program must provide for notification of the intended groups on the following schedule:

1. A. Appropriate government organizations and persons

engaged in excavation related activities must be notified at least annually;

1. B. The public must be notified at least semiannually; and
2. C. Customers must be notified at least semiannually by

mailings or hand-delivered messages and at least nine (9) times a calendar year by billing messages.

1. 2. The operator’s program must follow the general

program recommendations of API RP 1162 and assess the unique attributes and characteristics of the operator’s pipeline and facilities.

1. 3. The operator must follow the general program

recommendations, including baseline and supplemental requirements of API RP 1162, unless the operator provides justification in its program or procedural manual as to why compliance with all or certain provisions of the recommended practice is not practicable and not necessary for safety.

1. 4. The operator’s program must specifically include

provisions to educate the public, appropriate government organizations, and persons engaged in excavation related activities on:

1. A. Use of a one-call notification system prior to

excavation and other damage prevention activities;

1. B. Possible hazards associated with unintended releases

from a gas pipeline facility;

1. C. Physical indications that such a release may have

occurred;

1. D. Steps that should be taken for public safety in the

event of a gas pipeline release; and

1. E. Procedures for reporting such an event.
2. 5. The program must include activities to advise affected

municipalities, school districts, businesses, and residents of pipeline facility locations.

1. 6. The program and the media used must be as

comprehensive as necessary to reach all areas in which the operator transports gas.

1. 7. The program must be conducted in English and in other

languages commonly understood by a significant number and concentration of the non-English speaking population in the operator’s area.

1. 8. Operators in existence on June 20, 2005, must have

completed their written programs no later than June 20, 2006. The operator of a master meter covered under paragraph (12) (K)10. must complete development of its written procedure by June 13, 2008. Operators must submit their completed programs and any program changes to designated commission personnel as required by subsection (1)(J).

1. 9. The operator’s program documentation and evaluation

results must be available for periodic review by designated commission personnel.

1. 10. Unless the operator transports gas as a primary activity,

the operator of a master meter is not required to develop a public awareness program as prescribed in paragraphs (12) (K)1.–7. Instead the operator must develop and implement a written procedure to provide its customers public awareness messages twice annually. If the master meter is located on property the operator does not control, the operator must provide similar messages twice annually to persons controlling the property. The public awareness message must include:

1. A. A description of the purpose and reliability of the

pipeline;

1. B. An overview of the hazards of the pipeline and

prevention measures used;

1. C. Information about damage prevention;
2. D. How to recognize and respond to a leak; and
3. E. How to get additional information.
4. (L) Investigation of Failures. (192.617) Each operator shall establish procedures for analyzing accidents and failures, including the selection of samples of the failed facility or equipment for laboratory examination, where appropriate, for the purpose of determining the causes of the failure and minimizing the possibility of a recurrence.

5. (M) Maximum Allowable Operating Pressure−Steel or Plastic Pipelines. (192.619 and 192.620)

   1. 1. Except as provided in paragraphs (12)(M)3., 4., and 6., no

person may operate a segment of steel or plastic pipeline at a pressure that exceeds the lowest of the following:

1. A. The design pressure of the weakest element in the

segment, determined in accordance with sections (3) and (4). However, for steel pipe in pipelines being converted under subsection (1)(H) or uprated under section (11), if any variable necessary to determine the design pressure under the design formula in subsection (3)(C) is unknown, one (1) of the following pressures is to be used as design pressure:

1. (I) Eighty percent (80%) of the first test pressure that

produces yield under section N5 of Appendix N of ASME B31.8 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), reduced by the appropriate factor in part (12) (M)1.B.(II); or

1. (II) If the pipe is twelve and three-quarter inches (12

3/4") (three hundred twenty-four (324) mm) or less in outside diameter and is not tested to yield under this paragraph, two hundred (200) psi (one thousand three hundred seventy-nine (1379) kPa) gauge;

1. B. The pressure obtained by dividing the highest pressure

to which the segment was tested after construction or uprated as follows:

1. (I) For plastic pipe in all locations, the test pressure is

divided by a factor of 1.5; and

1. (II) For steel pipe operated at one hundred (100) psi

(six hundred eighty-nine (689) kPa) gauge or more, the test pressure is divided by a factor determined in accordance with

Class Location

waters, including a pipe riser, the factor is 1.5.

(192.153(a) or (b)) installed after July 14, 2004, the factor is 1.3;

1. C. The highest actual operating pressure to which the

segment was subjected during the five (5) years preceding the 1 For segments installed, uprated, or converted after July 31, 1977, that are located on a platform in inland navigable applicable date in the second column. This pressure restriction waters, including a pipe riser, the factor is 1.5. applies unless the segment was tested in accordance with Onshore regulated gathering pipeline subparagraph (12)(M)1.B. after the applicable date in the third (Type A or Type B under 49 CFR 2 For a component with a design pressure established in accordance with paragraphs (4)(H)1. or (4)(H)2. of this rule 192(b)) that first became subject to this column or the segment was uprated in accordance with (192.153(a) or (b)) installed after July 14, 2004, the factor is 1.3; rule after April 13, 2006 (see subsection section (11); and (1)(E)). Onshore regulated gathering pipeline (Type C under 49 CFR 192.9(d)) that first became subject to this rule on or Onshore regulated gathering pipeline after May 16, 2022. (Type A or Type B under 49 CFR 192(b)) that first became subject to this Onshore transmission pipeline that was

1. D. The pressure determined by the operator to be the

maximum safe pressure after considering and accounting for records of material properties, including material properties verified in accordance with subsection (12)(E), if applicable, and the history of the pipeline segment, including known corrosion and the actual operating pressure.

1. 2. No person may operate a segment of pipeline to which Installed before Nov. 12, 1970

1 For segments installed, uprated, or converted after July 31, 1977, that are located on a platform in inland navigable

2 For a component with a design pressure established in accordance with paragraphs (4)(H)1. or (4)(H)2. of this rule

Pipeline Segment

Pipeline Segment Nov. 11, 1970, and 1.4 before July 1, 2020

1.1 1.25

1.4

1.4

Pressure Date

March 15, 2006, or date line becomes subject to this rule, whichever is later.

May 16, 2023, or date pipeline becomes Pressure Date subject to this rule, whichever is later. March 15, 2006, or date line becomes subject to this rule, whichever is later. March 15, 2006, or date pipeline becomes Installed on or after

1.5 July 1, 2020

1.1 1.25

1.5

1.5

this subsection applies unless overpressure protective devices are installed for the segment in a manner that will prevent the maximum allowable operating pressure from being exceeded, in accordance with subsection (4)(CC) of this rule. (192.195)

1. 3. The requirements on pressure restrictions in this

subsection do not apply in the following instances:

1. A. An operator may operate a segment of pipeline found subsection (1)(H)

1.5 1.5 (192.14)

1.25 1.25 1.25 1.25

1.5 1.5

1.5 1.5

Test Date

Five (5) years preceding applicable date in second column.

Five (5) years preceding applicable Test Date date in second column. Five (5) years preceding applicable date in second column. Five (5) years preceding applicable

to be in satisfactory condition, considering its operating and maintenance history, at the highest actual operating pressure to which the segment was subjected during the five (5) years preceding the applicable date in the second column of the table in subparagraph (12)(M)1.C. An operator must still comply with subsection (12)(G); and

1. B. For any Type C gas gathering pipeline under

subsection (1)(E) of this rule (192.9) existing on or before May 16, 2022, that was not previously subject to this rule and the operator cannot determine the actual operating pressure of the pipeline for the five (5) years preceding May 16, 2023, the operator may establish MAOP using other criteria based on a combination of operating conditions, other tests, and design with approval from PHMSA. The operator must notify PHMSA in accordance with subsection (1)(M) of this rule (192.18). The notification must include the following information:

1. (I) The proposed MAOP of the pipeline;
2. (II) Description of pipeline segment for which

alternate methods are used to establish MAOP, including diameter, wall thickness, pipe grade, seam type, location, endpoints, other pertinent material properties, and age;

1. (III) Pipeline operating data, including operating

history and maintenance history;

1. (IV) Description of methods being used to establish

MAOP;

1. (V) Technical justification for use of the methods

chosen to establish MAOP; and

1. (VI) Evidence of review and acceptance of the

justification by a qualified technical subject matter expert.

1. 4. No person may operate a pipeline at a pressure that

results in a hoop stress greater than seventy-two percent (72%) of SMYS.

1. 5. Notwithstanding the requirements in paragraphs (12)

(M)1. through 4., operators of steel transmission pipelines that meet the criteria specified in paragraph (12)(U)1. must establish and document the maximum allowable operating pressure in accordance with subsection (12)(U).

1. 6. Operators of steel transmission pipelines must make and

retain records necessary to establish and document the MAOP of each pipeline segment in accordance with paragraphs (12) (M)1. through 5. as follows:

1. A. Operators of pipelines in operation as of July 1, 2020,

must retain any existing records establishing MAOP for the life of the pipeline;

1. B. Operators of pipelines in operation as of July 1, 2020,

that do not have records establishing MAOP and are required to reconfirm MAOP in accordance with subsection (12)(U), must retain the records reconfirming MAOP for the life of the pipeline; and

1. C. Operators of pipelines placed in operation after July 1,

2020, must make and retain records establishing MAOP for the life of the pipeline.

1. 7. Alternative maximum allowable operating pressure for

certain steel pipelines. (192.620) The federal regulations at 49 CFR 192.620 are not adopted in this rule.

1. (N) Maximum Allowable Operating Pressure—High-Pressure Distribution Systems. (192.621)

   1. 1. No person may operate a segment of a high pressure

distribution system at a pressure that exceeds the lowest of the following pressures, as applicable:

1. A. The design pressure of the weakest element in the

segment, determined in accordance with sections (3) and (4);

1. B. Sixty (60) psi (414 kPa) gauge, for a segment of a

distribution system otherwise designated to operate at over sixty (60) psi (414 kPa) gauge, unless the service lines in the segment are equipped with service regulators or other pressure limiting devices in series that meet the requirements of subsection (4)(DD) (192.197[c]);

1. C. Twenty-five (25) psi (172 kPa) gauge in segments of

cast iron pipe in which there are unreinforced bell and spigot joints;

1. D. The pressure limits to which a joint could be subjected

without the possibility of its parting; and

1. E. The pressure determined by the operator to be

the maximum safe pressure after considering the history of the segment, particularly known corrosion and the actual operating pressures.

1. 2. No person may operate a segment of pipeline to which

this subsection applies, unless overpressure protective devices are installed for the segment in a manner that will prevent the maximum allowable operating pressure from being exceeded, in accordance with subsection (4)(CC). (192.195)

1. (O) Maximum and Minimum Allowable Operating Pressure— Low-Pressure Distribution Systems. (192.623)

   1. 1. No person may operate a low-pressure distribution

system at a pressure greater than—

1. A. A pressure high enough to make unsafe the operation

of any connected and properly adjusted low-pressure gas utilization equipment; or

1. B. An equivalent of fourteen inches (14") water column.
2. 2. No person may operate a low-pressure distribution

system at a pressure lower than—

1. A. The minimum pressure at which the safe and

continuing operation of any connected and properly adjusted low-pressure gas utilization equipment can be assured; or

1. B. An equivalent of four inches (4") water column.

2. (P) Odorization of Gas. (192.625)

   1. 1. A combustible gas in a transmission line or distribution

line must contain a natural odorant or be odorized so that at a concentration in air of one-fifth (1/5) of the lower explosive limit, the gas is readily detectable by a person with a normal sense of smell. However, for transmission lines in operation before May 28, 1995, the section of transmission line between the supplier’s delivery point and the odorizer need not meet the requirements of this paragraph.

1. 2. For installations made after May 28, 1995, a combustible

gas in a transmission line must comply with the requirements of paragraph (12)(P)1., and the odorizer must be located as close as practical to the delivery point from the supplier.

1. 3. In the concentrations in which it is used, the odorant in

combustible gases must comply with the following:

1. A. The odorant may not be deleterious to persons,

materials, or pipe; and

1. B. The products of combustion from the odorant may not

be toxic when breathed nor may they be corrosive or harmful to those materials to which the products of combustion will be exposed.

1. 4. The odorant may not be soluble in water to an extent

greater than two and one-half (2 1/2) parts to one hundred (100) parts by weight.

1. 5. Equipment for odorization must introduce the odorant

without wide variations in the level of odorant.

1. 6. To assure the proper concentration of odorant in

accordance with this subsection, each operator must conduct, at least monthly, odor intensity tests with an instrument capable of determining the percentage of gas in air at which the odor becomes readily detectable. At individually odorized service lines, the odor intensity shall be checked at least once each calendar year at intervals not to exceed fifteen (15) months. Operators of master meter systems may comply with this paragraph by—

1. A. Receiving written verification from their gas source

that the gas has the proper concentration of odorant; and

1. B. Conducting periodic “sniff” tests at the extremities of

the system to confirm that the gas contains odorant.

1. 7. All odorant tanks should be checked periodically to

assure adequate odorant is available. Odorant injection rates can be a useful monitoring tool for some systems. Each operator should consider when and where to use odorant injection rates.

1. (Q) Tapping Pipelines Under Pressure. (192.627) Each tap made on a pipeline under pressure must be performed by a crew qualified to make hot taps.

2. (R) Purging of Pipelines. (192.629)

   1. 1. When a pipeline is being purged of air by use of gas, the

gas must be released into one (1) end of the line in a moderately rapid and continuous flow. If gas cannot be supplied in sufficient quantity to prevent the formation of a hazardous mixture of gas and air, a slug of inert gas must be released into the line before the gas.

1. 2. When a pipeline is being purged of gas by use of

air, the air must be released into one (1) end of the line in a moderately rapid and continuous flow. If air cannot be supplied in sufficient quantity to prevent the formation of a hazardous mixture of gas and air, a slug of inert gas must be released into the line before the air.

1. (S) Providing Service to Customers.

   1. 1. At the time an operator physically turns on the flow of

gas to a customer (see requirements in subsection (10)(J) for new fuel line installations)—

1. A. Each segment of fuel line must be tested for leakage

to at least the delivery pressure; and

1. B. A visual inspection of the exposed, accessible

customer gas piping, interior and exterior, and all connected equipment shall be conducted to determine that the requirements of any applicable industry codes, standards, or procedures adopted by the operator to assure safe service are met. This visual inspection need not be met for emergency outages or curtailments. In the event a large commercial or industrial customer denies an operator access to the customer’s premises, the operator does not need to comply with the above requirement if the operator obtains a signed statement from the customer stating that the customer will be responsible for inspecting its exposed, accessible gas piping, and all connected equipment, to determine that the piping and equipment meets any applicable codes, standards, or procedures adopted by the operator to assure safe service. In the event the customer denies an operator access to its premises and refuses to sign a statement as described above, the operator may file with the commission an application for waiver of compliance with this provision.

1. 2. When providing gas service to a new customer or a

customer relocated from a different operating district, the operator must provide the customer with the following as soon as possible, but within seven (7) calendar days, unless the operator can demonstrate that the information would be the same:

1. A. Information on how to contact the operator in the

event of an emergency or to report a gas odor;

1. B. Information on how and when to contact the operator

when excavation work is to be performed; and

1. C. Information concerning the customer’s responsibility

for maintaining his/her gas piping and utilization equipment. In addition, the operator should determine if a customer notification is applicable per subsection (1)(K).

1. 3. The operator shall discontinue service to any customer

whose fuel lines or gas utilization equipment are determined to be unsafe. The operator, however, may continue providing service to the customer if the unsafe conditions are removed or effectively eliminated.

1. 4. A record of the test and inspection performed in

accordance with this subsection shall be maintained by the operator for a period of not less than two (2) years.

1. (T) Control Room Management. (192.631)

   1. 1. General.

      1. A. This subsection applies to each operator of a pipeline

facility with a controller working in a control room who monitors and controls all or part of a pipeline facility through a SCADA system. Each operator must have and follow written control room management procedures that implement the requirements of this subsection, except as follows. For each control room where an operator’s activities are limited to either or both of distribution with less than two hundred fifty thousand (250,000) services or transmission without a compressor station, the operator must have and follow written procedures that implement only paragraphs (12)(T)4. (regarding fatigue), (12)(T)9. (regarding compliance validation), and (12)(T)10. (regarding compliance and deviations).

1. B. The procedures required by this subsection must be

integrated, as appropriate, with operating and emergency procedures required by subsections (12)(C) and (12)(J). An operator must develop the procedures no later than August 1, 2011, and must implement the procedures according to the following schedule. The procedures required by paragraph (12)(T)2.; subparagraphs (12)(T)3.E. and (12)(T)4.B. and C.; and paragraphs (12)(T)6. and (12)(T)7. must be implemented no later than October 1, 2011. The procedures required by subparagraphs (12)(T)3.A.–D. and (12)(T)4.A. and D.; and paragraph (12)(T)5. must be implemented no later than August 1, 2012. The training procedures required by paragraph (12)(T)8. must be implemented no later than August 1, 2012, except that any training required by another paragraph or subparagraph of this subsection must be implemented no later than the deadline for that paragraph or subparagraph.

1. 2. Roles and responsibilities. Each operator must define

the roles and responsibilities of a controller during normal, abnormal, and emergency operating conditions. To provide for a controller’s prompt and appropriate response to operating conditions, an operator must define each of the following:

1. A. A controller’s authority and responsibility to make

decisions and take actions during normal operations;

1. B. A controller’s role when an abnormal operating

condition is detected, even if the controller is not the first to detect the condition, including the controller’s responsibility to take specific actions and to communicate with others;

1. C. A controller’s role during an emergency, even if the

controller is not the first to detect the emergency, including the controller’s responsibility to take specific actions and to communicate with others;

1. D. A method of recording controller shift-changes and

any hand-over of responsibility between controllers; and

1. E. The roles, responsibilities and qualifications of others

with the authority to direct or supersede the specific technical actions of a controller.

1. 3. Provide adequate information. Each operator must

provide its controllers with the information, tools, processes, and procedures necessary for the controllers to carry out the roles and responsibilities the operator has defined by performing each of the following:

1. A. Implement sections 1, 4, 8, 9, 11.1, and 11.3 of API RP

1165 (incorporated by reference in 49 CFR 192.7 and adopted in (1)(D)) whenever a SCADA system is added, expanded, or replaced, unless the operator demonstrates that certain provisions of sections 1, 4, 8, 9, 11.1, and 11.3 of API RP 1165 are not practical for the SCADA system used;

1. B. Conduct a point-to-point verification between SCADA

displays and related field equipment when field equipment is added or moved and when other changes that affect pipeline safety are made to field equipment or SCADA displays;

1. C. Test and verify an internal communication plan to

provide adequate means for manual operation of the pipeline safely, at least once each calendar year, but at intervals not to exceed fifteen (15) months;

1. D. Test any backup SCADA systems at least once each

calendar year, but at intervals not to exceed fifteen (15) months; and

1. E. Establish and implement procedures for when a

different controller assumes responsibility, including the content of information to be exchanged.

1. 4. Fatigue mitigation. Each operator must implement the

following methods to reduce the risk associated with controller fatigue that could inhibit a controller’s ability to carry out the roles and responsibilities the operator has defined:

1. A. Establish shift lengths and schedule rotations that

provide controllers off-duty time sufficient to achieve eight (8) hours of continuous sleep;

1. B. Educate controllers and supervisors in fatigue

mitigation strategies and how off-duty activities contribute to fatigue;

1. C. Train controllers and supervisors to recognize the

effects of fatigue; and

1. D. Establish a maximum limit on controller hours-of-

service, which may provide for an emergency deviation from the maximum limit if necessary for the safe operation of a pipeline facility.

1. 5. Alarm management. Each operator using a SCADA

system must have a written alarm management plan to provide for effective controller response to alarms. An operator’s plan must include provisions to:

1. A. Review SCADA safety-related alarm operations using

a process that ensures alarms are accurate and support safe pipeline operations;

1. B. Identify at least once each calendar month points

affecting safety that have been taken off scan in the SCADA host, have had alarms inhibited, generated false alarms, or that have had forced or manual values for periods of time exceeding that required for associated maintenance or operating activities;

1. C. Verify the correct safety-related alarm set-point values

and alarm descriptions at least once each calendar year, but at intervals not to exceed fifteen (15) months;

1. D. Review the alarm management plan required by this

paragraph at least once each calendar year, but at intervals not exceeding fifteen (15) months, to determine the effectiveness of the plan;

1. E. Monitor the content and volume of general activity

being directed to and required of each controller at least once each calendar year, but at intervals not to exceed fifteen (15) months, that will assure controllers have sufficient time to analyze and react to incoming alarms; and

1. F. Address deficiencies identified through the

implementation of subparagraphs (12)(T)5.A.–E.

1. 6. Change management. Each operator must assure

that changes that could affect control room operations are coordinated with the control room personnel by performing each of the following:

1. A. Establish communications between control room

representatives, operator’s management, and associated field personnel when planning and implementing physical changes to pipeline equipment or configuration;

1. B. Require its field personnel to contact the control room

when emergency conditions exist and when making field changes that affect control room operations; and

1. C. Seek control room or control room management

participation in planning prior to implementation of significant pipeline hydraulic or configuration changes.

1. 7. Operating experience. Each operator must assure that

lessons learned from its operating experience are incorporated, as appropriate, into its control room management procedures by performing each of the following:

1. A. Review federal incidents that must be reported

pursuant to 20 CSR 4240-40.020 to determine if control room actions contributed to the event and, if so, correct, where necessary, deficiencies related to—

1. (I) Controller fatigue;
2. (II) Field equipment;
3. (III) The operation of any relief device;
4. (IV) Procedures;
5. (V) SCADA system configuration; and
6. (VI) SCADA system performance; and
7. B. Include lessons learned from the operator’s experience

in the training program required by this subsection.

1. 8. Training. Each operator must establish a controller

training program and review the training program content to identify potential improvements at least once each calendar year, but at intervals not to exceed fifteen (15) months. An operator’s program must provide for training each controller to carry out the roles and responsibilities defined by the operator. In addition, the training program must include the following elements:

1. A. Responding to abnormal operating conditions likely

to occur simultaneously or in sequence;

1. B. Use of a computerized simulator or non-computerized

(tabletop) method for training controllers to recognize abnormal operating conditions;

1. C. Training controllers on their responsibilities for

communication under the operator’s emergency response procedures;

1. D. Training that will provide a controller a working

knowledge of the pipeline system, especially during the development of abnormal operating conditions;

1. E. For pipeline operating setups that are periodically,

but infrequently used, providing an opportunity for controllers to review relevant procedures in advance of their application; and

1. F. Control room team training and exercises that include

both controllers and other individuals, defined by the operator, who would reasonably be expected to operationally collaborate with controllers (control room personnel) during normal, abnormal, or emergency situations. Operators must comply with the team training requirements under this paragraph by no later than January 23, 2018.

1. 9. Compliance validation. Operators must submit their

procedures to designated commission personnel per subsection (1)(J).

1. 10. Compliance and deviations. An operator must maintain

for review during inspection—

1. A. Records that demonstrate compliance with the

requirements of this subsection; and

1. B. Documentation to demonstrate that any deviation

from the procedures required by this subsection was necessary for the safe operation of a pipeline facility.

1. (U) Maximum Allowable Operating Pressure Reconfirmation: Steel Transmission Pipelines. (192.624)

   1. 1. Applicability. Operators of steel transmission pipeline

segments must reconfirm the maximum allowable operating pressure (MAOP) of all pipeline segments in accordance with the requirements of this section if either of the following conditions are met:

1. A. Records necessary to establish the MAOP in

accordance with subparagraph (12)(M)1.B., including records required by paragraph (10)(I)1., are not traceable, verifiable, and complete and the pipeline is located in one (1) of the following locations:

1. (I) A high consequence area as defined in 49 CFR

192.903 (incorporated by reference in section (16)); or

1. (II) A Class 3 or Class 4 location.
2. B. The pipeline segment’s MAOP was established in

accordance with paragraph (12)(M)3., the pipeline segment’s MAOP is greater than or equal to thirty percent (30%) of the specified minimum yield strength, and the pipeline segment is located in one ( 1 ) of the following areas:

1. (I) A high consequence area as defined in 49 CFR

192.903 (incorporated by reference in section (16));

1. (II) A Class 3 or Class 4 location; or
2. (III) A “moderate consequence area” as defined in

subsection (1)(B), if the pipeline segment can accommodate inspection by means of instrumented inline inspection tools.

1. 2. Procedures and completion dates. Operators of a

pipeline subject to this subsection must develop and document procedures for completing all actions required by this section by July 1, 2021. These procedures must include a process for reconfirming MAOP for any pipelines that meet a condition of paragraph (12)(U)1., and for performing a spike test or material verification in accordance with subsections (10)(K) and (12)(E), if applicable. All actions required by this subsection must be completed according to the following schedule:

1. A. Operators must complete all actions required by

this subsection on at least fifty percent (50%) of the pipeline mileage by July 3, 2028;

1. B. Operators must complete all actions required by this

subsection on one-hundred percent (100%) of the pipeline mileage by July 2, 2035 or as soon as practicable, but not to exceed four (4) years after the pipeline segment first meets a condition of paragraph (12)(U)1. (e.g., due to a location becoming a high consequence area), whichever is later; and

1. C. If operational and environmental constraints limit

an operator from meeting the deadlines in this subsection, the operator may petition for an extension of the completion deadlines by up to one (1) year, upon submittal of a notification in accordance with subsection (1)(M) (192.18). The notification must include an up-to-date plan for completing all actions in accordance with this subsection, the reason for the requested extension, current status, proposed completion date, outstanding remediation activities, and any needed temporary measures needed to mitigate the impact on safety.

1. 3. Maximum allowable operating pressure determination.

Operators of a pipeline segment meeting a condition in paragraph (12)(U)1. must reconfirm its MAOP using one of the following methods:

1. A. Method 1: Pressure test. Perform a pressure test

and verify material properties records in accordance with subsection (12)(E) and the following requirements:

1. (I) Pressure test. Perform a pressure test in accordance

with section (10). The MAOP must be equal to the test pressure divided by the greater of either 1.25 or the applicable class location factor in (12)(M)1.B.(II);

1. (II) Material properties records. Determine if the

following material properties records are documented in traceable, verifiable, and complete records: diameter, wall thickness, seam type, and grade (minimum yield strength, ultimate tensile strength); and

1. (III) Material properties verification. If any of the

records required by (12)(U)3.A.(II) are not documented in traceable, verifiable, and complete records, the operator must obtain the missing records in accordance with subsection (12) (E). An operator must test the pipe materials cut out from the test manifold sites at the time the pressure test is conducted. If there is a failure during the pressure test, the operator must test any removed pipe from the pressure test failure in accordance with subsection (12)(E);

1. B. Method 2: Pressure Reduction. Reduce pressure, as

necessary, and limit MAOP to no greater than the highest actual operating pressure sustained by the pipeline during the five (5) years preceding October 1, 2019, divided by the greater of 1.25 or the applicable class location factor in (12)(M)1.B.(II). The highest actual sustained pressure must have been reached for a minimum cumulative duration of eight (8) hours during a continuous thirty- (30-) day period. The value used as the highest actual sustained operating pressure must account for differences between upstream and downstream pressure on the pipeline by use of either the lowest maximum pressure value for the entire pipeline segment or using the operating pressure gradient along the entire pipeline segment (i.e., the location-specific operating pressure at each location).

1. (I) Where the pipeline segment has had a class

location change in accordance with subsection (12)(G), and records documenting diameter, wall thickness, seam type, grade (minimum yield strength and ultimate tensile strength), and pressure tests are not documented in traceable, verifiable, and complete records, the operator must reduce the pipeline segment MAOP as follows:

1. (a) For pipeline segments where a class location

changed from Class 1 to Class 2, from Class 2 to Class 3, or from Class 3 to Class 4, reduce the pipeline MAOP to no greater than the highest actual operating pressure sustained by the pipeline during the five (5) years preceding October 1, 2019, divided by 1.39 for Class 1 to Class 2, 1.67 for Class 2 to Class 3, and 2.00 for Class 3 to Class 4; and

1. (b) For pipeline segments where a class location

changed from Class 1 to Class 3, reduce the pipeline MAOP to no greater than the highest actual operating pressure sustained by the pipeline during the five (5) years preceding October 1, 2019, divided by 2.00.

1. (II) Future uprating of the pipeline segment

in accordance with section (11) is allowed if the MAOP is established using Method 2.

1. (III) If an operator elects to use Method 2, but desires to

use a less conservative pressure reduction factor or longer lookback period, the operator must notify PHMSA in accordance with subsection (1)(M) (192.18) no later than seven (7) calendar days after establishing the reduced MAOP. The notification must include the following details:

1. (a) Descriptions of the operational constraints,

special circumstances, or other factors that preclude, or make it impractical, to use the pressure reduction factor specified in subparagraph (12)(U)3.B.;

1. (b) The fracture mechanics modeling for failure

stress pressures and cyclic fatigue crack growth analysis that complies with subsection (13)(EE);

1. (c) Justification that establishing MAOP by another

method allowed by this subsection is impractical;

1. (d) Justification that the reduced MAOP determined

by the operator is safe based on analysis of the condition of the pipeline segment, including material properties records, material properties verified in accordance with subsection (12) (E), and the history of the pipeline segment, particularly known corrosion and leakage, and the actual operating pressure, and additional compensatory preventive and mitigative measures taken or planned; and

1. (e) Planned duration for operating at the requested

MAOP, long-term remediation measures and justification of this operating time interval, including fracture mechanics modeling for failure stress pressures and cyclic fatigue growth analysis and other validated forms of engineering analysis that have been reviewed and confirmed by subject matter experts;

1. C. Method 3: Engineering Critical Assessment (ECA).

Conduct an ECA in accordance with subsection (12)(V);

1. D. Method 4: Pipe Replacement. Replace the pipeline

segment in accordance with this rule;

1. E. Method 5: Pressure Reduction for Pipeline Segments

with Small Potential Impact Radius. Pipelines with a potential impact radius (PIR) less than or equal to one-hundred-fifty (150) feet may establish the MAOP as follows:

1. (I) Reduce the MAOP to no greater than the highest

actual operating pressure sustained by the pipeline during five (5) years preceding October 1, 2019, divided by 1.1. The highest actual sustained pressure must have been reached for a minimum cumulative duration of eight (8) hours during one continuous thirty- (30-) day period. The reduced MAOP must account for differences between discharge and upstream pressure on the pipeline by use of either the lowest value for the entire pipeline segment or the operating pressure gradient (i.e., the location specific operating pressure at each location);

1. (II) Conduct patrols in accordance with paragraphs

(13)(C)1. and 3. and conduct instrumented leakage surveys in accordance with subsection (13)(D) at intervals not to exceed those in the following table 1: Table 1

Class locations

1. (A) Class 1 and Class 2

2. (B) Class 3 and Class 4

   1. (III) Under Method 5, future uprating of the pipeline

segment in accordance with section (11) is allowed; or

1. F. Method 6: Alternative Technology. Operators may

use an alternative technical evaluation process that provides a documented engineering analysis for establishing MAOP. If an operator elects to use alternative technology, the operator must notify PHMSA in advance in accordance with subsection (1)(M) (192.18). The notification must include descriptions of the following details:

1. (I) The technology or technologies to be used for tests,

examinations, and assessments; the method for establishing material properties; and analytical techniques with similar analysis from prior tool runs done to ensure the results are consistent with the required corresponding hydrostatic test pressure for the pipeline segment being evaluated; Patrols 3½ months, but at least four times each calendar year 3 months, but at least six times each calendar year Leakage surveys 3½ months, but at least four times each calendar year 3 months, but at least six times each calendar year

1. (II) Procedures and processes to conduct tests,

examinations, assessments and evaluations, analyze defects and flaws, and remediate defects discovered;

1. (III) Pipeline segment data, including original

design, maintenance and operating history, anomaly or flaw characterization;

1. (IV) Assessment techniques and acceptance criteria,

including anomaly detection confidence level, probability of detection, and uncertainty of the predicted failure pressure quantified as a fraction of specified minimum yield strength;

1. (V) If any pipeline segment contains cracking or may

be susceptible to cracking or crack-like defects found through or identified by assessments, leaks, failures, manufacturing vintage histories, or any other available information about the pipeline, the operator must estimate the remaining life of the

pipeline in accordance with subsection (13)(EE);

1. (VI) Operational monitoring procedures;
2. (VII) Methodology and criteria used to justify and

establish the MAOP; and (VIII) Documentation of the operator’s processes and procedures used to implement the use of the alternative technology, including any records generated through its use.

1. 4. Records. An operator must retain records of investigations,

tests, analyses, assessments, repairs, replacements, alterations, and other actions taken in accordance with the requirements of this subsection for the life of the pipeline.

1. (V) Engineering Critical Assessment for Maximum Allowable Operating Pressure Reconfirmation: Steel Transmission Pipelines. (192.632) When an operator conducts an MAOP reconfirmation in accordance with subparagraph (12)(U)3.C. “Method 3” using an ECA to establish the material strength and MAOP of the pipeline segment, the ECA must comply with the requirements of this section. The ECA must assess: threats; loadings, and operational circumstances relevant to those threats, including along the pipeline right-of way; outcomes of the threat assessment; relevant mechanical and fracture properties; in-service degradation or failure processes; and initial and final defect size relevance. The ECA must quantify the interacting effects of threats on any defect in the pipeline.

   1. 1. ECA Analysis.

      1. A. The material properties required to perform an

ECA analysis in accordance with paragraph (12)(V)1. are as follows: Diameter, wall thickness, seam type, grade (minimum yield strength and ultimate tensile strength), and Charpy v-notch toughness values based upon the lowest operational temperatures, if applicable. If any material properties required to perform an ECA for any pipeline segment in accordance with paragraph (12)(V)1. are not documented in traceable, verifiable, and complete records, an operator must use conservative assumptions and include the pipeline segment in its program to verify the undocumented information in accordance with subsection (12)(E). The ECA must integrate, analyze, and account for the material properties, the results of all tests, direct examinations, destructive tests, and assessments performed in accordance with subsection (12)(V), along with other pertinent information related to pipeline integrity, including close interval surveys, coating surveys, interference surveys required by section (9), cause analyses of prior incidents, prior pressure test leaks and failures, other leaks, pipe inspections, and prior integrity assessments, including those required by subsections (12)(L) and (13)(DD) and section (16).

1. B. The ECA must analyze and determine the predicted

failure pressure for the defect being assessed using procedures that implement the appropriate failure criteria and justification as follows:

1. (I) The ECA must analyze any cracks or crack-like

defects remaining in the pipe, or that could remain in the pipe, to determine the predicted failure pressure of each defect in accordance with subsection (13)(EE);

1. (II) The ECA must analyze any metal loss defects not

associated with a dent, including corrosion, gouges, scrapes, or other metal loss defects that could remain in the pipe, to determine the predicted failure pressure. ASME/ANSI B31G (incorporated by reference in 49 CFR 192.7 and adopted in (1) (D)) or R–STRENG (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)) must be used for corrosion defects. Both procedures and their analysis apply to corroded regions that do not penetrate the pipe wall over eighty percent (80%) of the wall thickness and are subject to the limitations prescribed in the equations’ procedures. The ECA must use conservative assumptions for metal loss dimensions (length, width, and depth);

1. (III) When determining the predicted failure pressure

for gouges, scrapes, selective seam weld corrosion, crackrelated defects, or any defect within a dent, appropriate failure criteria and justification of the criteria must be used and documented; and

1. (IV) If SMYS or actual material yield and ultimate

tensile strength is not known or not documented by traceable, verifiable, and complete records, then the operator must assume thirty thousand (30,000) psi or determine the material properties using subsection (12)(E).

1. C. The ECA must analyze the interaction of defects to

conservatively determine the most limiting predicted failure pressure. Examples include, but are not limited to, cracks in or near locations with corrosion metal loss, dents with gouges or other metal loss, or cracks in or near dents or other deformation damage. The ECA must document all evaluations and any assumptions used in the ECA process.

1. D. The MAOP must be established at the lowest

predicted failure pressure for any known or postulated defect, or interacting defects, remaining in the pipe divided by the greater of 1.25 or the applicable factor listed in part (12) (M)1.B.(II).

1. 2. Assessment to determine defects remaining in the pipe.

An operator must utilize previous pressure tests or develop and implement an assessment program to determine the size of defects remaining in the pipe to be analyzed in accordance with paragraph (12)(V)1.

1. A. An operator may use a previous pressure test

that complied with section (10) to determine the defects remaining in the pipe if records for a pressure test meeting the requirements of section (10) exist for the pipeline segment. The operator must calculate the largest defect that could have survived the pressure test. The operator must predict how much the defects have grown since the date of the pressure test in accordance with subsection (13)(EE). The ECA must analyze the predicted size of the largest defect that could have survived the pressure test that could remain in the pipe at the time the ECA is performed. The operator must calculate the remaining life of the most severe defects that could have survived the pressure test and establish a reassessment interval in accordance with the methodology in subsection (13)(EE).

1. B. Operators may use an inline inspection program in

accordance with paragraph (12)(V)3.

1. C. Operators may use “other technology” if it is

validated by a subject matter expert to produce an equivalent understanding of the condition of the pipe equal to or greater than pressure testing or an inline inspection program. If an operator elects to use “other technology” in the ECA, it must notify PHMSA in advance of using the “other technology” in accordance with subsection (1)(M) (192.18). The “other technology” notification must have—

1. (I) Descriptions of the technology or technologies to

be used for all tests, examinations, and assessments, including characterization of defect size used in the crack assessments (length, depth, and volumetric); and

1. (II) Procedures and processes to conduct tests,

examinations, assessments and evaluations, analyze defects, and remediate defects discovered.

1. 3. In-line inspection. An inline inspection (ILI) program

to determine the defects remaining in the pipe for the ECA analysis must be performed using tools that can detect wall loss, deformation from dents, wrinkle bends, ovalities, expansion, seam defects, including cracking and selective seam weld corrosion, longitudinal, circumferential and girth weld cracks, hard spot cracking, and stress corrosion cracking.

1. A. If a pipeline has segments that might be susceptible

to hard spots based on assessment, leak, failure, manufacturing vintage history, or other information, then the ILI program must include a tool that can detect hard spots.

1. B. If the pipeline has had a reportable federal incident,

as defined in 20 CSR 4240-40.020(2)(D), attributed to a girth weld failure since its most recent pressure test, then the ILI program must include a tool that can detect girth weld defects unless the ECA analysis performed in accordance with this section includes an engineering evaluation program to analyze and account for the susceptibility of girth weld failure due to lateral stresses.

1. C. Inline inspection must be performed in accordance

with subsection (9)(X).

1. D. An operator must use unity plots or equivalent

methodologies to validate the performance of the ILI tools in identifying and sizing actionable manufacturing and construction related anomalies. Enough data points must be used to validate tool performance at the same or better statistical confidence level provided in the tool specifications. The operator must have a process for identifying defects outside the tool performance specifications and following up with the ILI vendor to conduct additional in-field examinations, reanalyze ILI data, or both.

1. E. Interpretation and evaluation of assessment results

must meet the requirements of subsections (13)(H) and (13) (DD) and section (16), and must conservatively account for the accuracy and reliability of ILI, in-the-ditch examination methods and tools, and any other assessment and examination results used to determine the actual sizes of cracks, metal loss, deformation, and other defect dimensions by applying the most conservative limit of the tool tolerance specification. ILI and in-the-ditch examination tools and procedures for crack assessments (length and depth) must have performance and evaluation standards confirmed for accuracy through confirmation tests for the defect types and pipe material vintage being evaluated. Inaccuracies must be accounted for in the procedures for evaluations and fracture mechanics models for predicted failure pressure determinations.

1. F. Anomalies detected by ILI assessments must be

remediated in accordance with applicable criteria in subsection (13)(H) and 49 CFR 192.933 (incorporated by reference in section (16)).

1. 4. Defect remaining life. If any pipeline segment contains

cracking or may be susceptible to cracking or crack-like defects found through or identified by assessments, leaks, failures, manufacturing vintage histories, or any other available information about the pipeline, the operator must estimate the remaining life of the pipeline in accordance with subsection (13)(EE).

1. 5. Records. An operator must retain records of investigations,

tests, analyses, assessments, repairs, replacements, alterations, and other actions taken in accordance with the requirements of this subsection for the life of the pipeline.

1. (13) Maintenance.

   1. (A) Scope. (192.701) This section prescribes minimum requirements for maintenance of pipeline facilities.

   2. (B) General. (192.703)

      1. 1. No person may operate a segment of pipeline unless it is

maintained in accordance with this section.

1. 2. Each segment of pipeline that becomes unsafe must be

replaced, repaired, or removed from service.

1. 3. Leaks must be investigated, classified, and repaired in

accordance with section (14).

1. (C) Transmission Lines—Patrolling. (192.705)

   1. 1. Each operator shall have a patrol program to observe

surface conditions on and adjacent to the transmission line right-of-way for indications of leaks, construction activity, and other factors affecting safety and operation.

1. 2. The frequency of patrols is determined by the size of

the line, the operating pressures, the class location, terrain, weather, and other relevant factors, but intervals between patrols may not be longer than prescribed in the following table:

Maximum Interval Between Patrols

Class At Highway Location and Railroad of Line Crossing Locations 1, 2 7 1/2 months; but at least twice each calendar year

3 4 1/2 months; but at least four times each calendar year

4 4 1/2 months; but at least four times each calendar year

1. 3. Methods of patrolling include walking, driving, flying,

or other appropriate means of traversing the right-of-way.

1. (D) Transmission Lines—Leakage Surveys. (192.706)

   1. 1. Instrument leak detection surveys of a transmission line

must be conducted—

1. A. In Class 3 locations, at intervals not exceeding seven

and one-half (7 1/2) months but at least twice each calendar year;

1. B. In Class 4 locations, at intervals not exceeding four

and one-half (4 1/2) months but at least four (4) times each calendar year; and

1. C. In all other locations, at intervals not exceeding

fifteen (15) months but at least once each calendar year.

1. 2. Distribution lines, yard lines, and buried fuel lines

connected to a transmission line must be leak surveyed in accordance with subsection (13)(M).

1. (E) Line Markers for Mains and Trans-mission Lines. (192.707)

   1. 1. Buried pipelines. Except as provided in paragraph (13)

(E)2., a line marker must be placed and maintained as close as practical over each buried main and transmission line—

1. A. At each crossing of a public road or railroad. Some

crossings may require markers to be placed on both sides due to visibility limitations or crossing widths; and

1. B. Wherever necessary to identify the location of the

transmission line or main to reduce the possibility of damage or interference.

1. 2. Exceptions for buried pipelines. Line markers are not

required for the following buried pipelines—

1. A. Mains and transmission lines located at crossings of

or under waterways and other bodies of water;

1. B. Feeder lines and transmission lines located in Class 3

or Class 4 locations where placement of a marker is impractical; or

1. C. Mains other than feeder lines in Class 3 or Class 4

locations where a damage prevention program is in effect At All Other Locations 15 months; but at least once each calendar year

7 1/2 months; but at least twice each calendar year

4 1/2 months; but at least four times each calendar year under (12)(I).

1. 3. Pipelines aboveground. Line markers must be placed

and maintained along each section of a main and transmission line that is located aboveground.

1. 4. Marker warning. The following must be written legibly

on a background of sharply contrasting color on each line marker:

1. A. The word “Warning,” “Caution,” or “Danger,” followed

by the words “Gas (or name of gas transported) Pipeline” all of which, except for markers in heavily developed urban areas, must be in letters at least one inch (1") (25 millimeters) high with one-quarter inch (1/4") (6.4 millimeters) stroke; and

1. B. The name of the operator and telephone number

(including area code) where the operator can be reached at all times.

1. (F) Record Keeping. (192.709)

   1. 1. For transmission lines each operator shall keep records

covering each leak discovered, repair made, line break, leakage survey, line patrol, and inspection for as long as the segment of transmission line involved remains in service. (192.709)

1. 2. For feeder lines, mains, and service lines, each operator

shall maintain—

1. A. Records pertaining to each original leak report for not

less than six (6) years;

1. B. Records pertaining to each leak investigation and

classification for not less than six (6) years. These records shall at least contain sufficient information to determine if proper assignment of the leak class was made, the promptness of actions taken, the address of the leak and the frequency of reevaluation and/or reclassification;

1. C. Records pertaining to each leak repair for the life of

the facility involved, except no record is required for repairs of aboveground Class 4 leaks. These records shall at least contain sufficient information to determine the promptness of actions taken, address of the leak, pipe condition at the leak site, leak classification at the time of repair, and other such information necessary for proper completion of DOT annual Distribution and Transmission Line report forms (PHMSA F 7100.1-1 and PHMSA F 7100.2-1); and

1. D. Records pertaining to leakage surveys and line

patrols conducted over each segment of pipeline for not less than six (6) years. These records shall at least contain sufficient information to determine the frequency, scope, and results of the leakage survey or line patrol.

1. 3. For yard lines and buried fuel lines, each operator shall

maintain records of notifications and leakage surveys required by subsection (13)(M) for not less than six (6) years.

1. (G) Transmission Lines—General Requirements for Repair Procedures. (192.711)

   1. 1. Temporary repairs. Each operator must take immediate

temporary measures to protect the public whenever—

1. A. A leak, imperfection, or damage that impairs its

serviceability is found in a segment of steel transmission line operating at or above forty percent (40%) of the SMYS; and

1. B. It is not feasible to make a permanent repair at the

time of discovery.

1. 2. Permanent repairs. An operator must make permanent

repairs on its pipeline system according to the following:

1. A. Non integrity management repairs: The operator

must make permanent repairs as soon as feasible; and

1. B. Integrity management repairs: When an operator

discovers a condition on a pipeline covered under section (16)—Pipeline Integrity Management for Transmission Lines (Subpart O), the operator must remediate the condition as prescribed by 49 CFR 192.933(d) (this federal regulation is incorporated by reference and adopted in section (16)).

1. 3. Welded patch. Except as provided in subparagraph (13)

(J)2.C. (192.717[b][3]), no operator may use a welded patch as a means of repair.

1. (H) Transmission Lines—Permanent Field Repair of Imperfections and Damages. (192.713)

   1. 1. Each imperfection or damage that impairs the

serviceability of pipe in a steel transmission line operating at or above forty percent (40%) of SMYS must be—

1. A. Removed by cutting out and replacing a cylindrical

piece of pipe; or

1. B. Repaired by a method that reliable engineering tests

and analyses show can permanently restore the serviceability of the pipe.

1. 2. Operating pressure must be at a safe level during

repair operations.

1. (I) Transmission Lines—Permanent Field Repair of Welds. (192.715) Each weld that is unacceptable under paragraph (5) (I)3. (192.241[c]) must be repaired as follows:

   1. 1. If it is feasible to take the segment of transmission line

out of service, the weld must be repaired in accordance with the applicable requirements of subsection (5)(K) (192.245);

1. 2. A weld may be repaired in accordance with subsection

(5)(K) (192.245) while the segment of transmission line is in service if—

1. A. The weld is not leaking;
2. B. The pressure in the segment is reduced so that it does

not produce a stress that is more than twenty percent (20%) of the SMYS of the pipe; and

1. C. Grinding of the defective area can be limited so that

at least one-eighth inch (1/8") (3.2 millimeters) thickness in the pipe weld remains; and

1. 3. A defective weld which cannot be repaired in accordance

with paragraph (13)(I)1. or 2. must be repaired by installing a full encirclement welded split sleeve of appropriate design.

1. (J) Transmission Lines—Permanent Field Repair of Leaks. (192.717). Each permanent field repair of a leak on a transmission line must be made by—

   1. 1. Removing the leak by cutting out and replacing a

cylindrical piece of pipe; or

1. 2. Repairing the leak by one (1) of the following methods:

   1. A. Install a full encirclement welded split sleeve of

appropriate design, unless the transmission line is joined by mechanical couplings and operates at less than forty percent (40%) of SMYS;

1. B. If the leak is due to a corrosion pit, install a properly

designed bolt-on-leak clamp;

1. C. If the leak is due to a corrosion pit and on pipe of not

more than forty thousand (40,000) psi (276 MPa) SMYS, fillet weld over the pitted area a steel plate patch with rounded corners, of the same or greater thickness than the pipe, and not more than one-half (1/2) of the diameter of the pipe in size;

1. D. If the leak is on a submerged pipeline in inland

navigable waters, mechanically apply a full encirclement split sleeve of appropriate design; or

1. E. Apply a method that reliable engineering tests and

analyses show can permanently restore the serviceability of the pipe.

1. (K) Transmission Lines—Testing of Repairs. (192.719)

   1. 1. Testing of replacement pipe. If a segment of transmission

line is repaired by cutting out the damaged portion of the pipe as a cylinder, the replacement pipe must be tested to the pressure required for a new line installed in the same location. This test may be made on the pipe before it is installed.

1. 2. Testing of repairs made by welding. Each repair made

by welding in accordance with subsections (13)(H), (I), and (J) (192.713, 192.715, and 192.717) must be examined in accordance with subsection (5)(I). (192.241)

1. (L) Distribution Systems—Patrolling. (192.721)

   1. 1. The frequency of patrolling mains must be determined

by the severity of the conditions which could cause failure or leakage and the consequent hazards to public safety.

1. 2. Mains in places or on structures where anticipated

physical movement or external loading could cause failure or leakage must be patrolled—

1. A. In business districts, at intervals not exceeding four

and one-half (4 1/2) months but at least four (4) times each calendar year; and

1. B. Outside business districts, at intervals not exceeding

seven and one-half (7 1/2) months, but at least twice each calendar year.

1. 3. Feeder lines shall be patrolled at intervals not exceeding

fifteen (15) months but at least once each calendar year.

1. (M) Distribution Systems—Leakage Surveys. (192.723)

   1. 1. Each operator of a distribution line or system shall

conduct periodic instrument leakage surveys in accordance with this subsection.

1. 2. The type and scope of the leakage control program

must be determined by the nature of the operations and the local conditions but it must meet the following minimum requirements:

1. A. An instrument leak detection survey must

be conducted in business districts, including tests of the atmosphere in gas, electric, telephone, sewer, and water system manholes, at cracks in pavement and sidewalks, and at other locations providing an opportunity for finding gas leaks, at intervals not exceeding fifteen (15) months but at least once each calendar year;

1. B. Except as provided for in subparagraph (13)(M)2.C.,

instrument leak detection surveys must be conducted outside of business districts as frequently as necessary, but at intervals not exceeding—

1. (I) Fifteen (15) months, but at least once each calendar

year, for unprotected steel pipelines and unprotected steel yard lines;

1. (II) Thirty-nine (39) months, but at least once each

third calendar year, for all other pipelines and yard lines; and

1. (III) Thirty-nine (39) months, but at least once each

third calendar year, for buried fuel lines operating above low pressure, except for buried fuel lines to large commercial/ industrial customers that are notified in accordance with paragraph (13)(M)3. Instrument leak detection surveys of buried fuel lines may be conducted around a portion of the perimeter of the building. This perimeter-type survey shall be conducted along the side of the building nearest the meter location (or the fuel line entrances in the case of multiple buildings) and along the closest adjacent side; and

1. C. For yard lines and buried fuel lines that are required

to be leak surveyed under subparagraph (13)(M)2.B., but are located within high security areas such as prisons, notifications to the customer as described in paragraph (13)(M)3. may be conducted instead of a leak survey.

1. 3. The operator must notify large commercial/industrial

customers with buried fuel lines operating above low pressure at one (1) or more buildings, that are not leak surveyed in accordance with part (13)(M)2.B.(III), that maintenance is the customer’s responsibility and leak surveys should be conducted. Notification must be provided once each third calendar year, at intervals not exceeding thirty-nine (39) months.

1. 4. Record keeping requirements for leak surveys and

notifications are contained in subsection (13)(F).

1. (N) Test Requirements for Reinstating Service Lines and Fuel Lines. (192.725)

   1. 1. Except as provided in paragraphs (13)(N)2. and 4., each

disconnected service line must be tested in the same manner as a new service line and the associated fuel line must meet the requirements of subsection (12)(S) before being reinstated.

1. 2. Before reconnecting, each service line temporarily

disconnected from the transmission line or main for any reason must be tested from the point of disconnection to the service line valve in the same manner as a new service line. However, if provisions are made to maintain continuous service, such as by installation of a bypass, any part of the original service line used to maintain continuous service need not be tested. If continuous service is not maintained, the requirements in subsection (12)(S) must be met for the associated fuel line.

1. 3. Except for system outages, each fuel line to which

service has been discontinued shall have service resumed in accordance with subsection (12)(S). Each fuel line restored after a system outage shall have service resumed in accordance with subparagraph (12)(S)1.A. and the procedures required under subparagraph (12)(J)1.I. (192.615[a][9])

1. 4. Each service line temporarily disconnected from the

transmission line or main due to third party damage must be tested from the point of disconnection to the main in the same manner as a new service line, or it may be surveyed from the point of disconnection to the main using a leak detection instrument.

1. (O) Abandonment or Deactivation of Facilities. (192.727)

   1. 1. Each operator shall perform abandonment or

deactivation of pipelines in accordance with the requirements of this subsection.

1. 2. Each pipeline abandoned in place must be disconnected

from all sources and supplies of gas, purged of gas, and sealed at the ends. However, the pipeline need not be purged when the volume of gas is so small that there is no potential hazard.

1. 3. Except for service lines, each inactive pipeline that is

not being maintained under this rule must be disconnected from all sources and supplies of gas, purged of gas, and sealed at the ends. However, the pipeline need not be purged when the volume of gas is so small that there is no potential hazard.

1. 4. Whenever service to a customer is discontinued, one (1)

of the following must be complied with:

1. A. The valve that is closed to prevent the flow of gas to

the customer must be provided with a locking device or other means designed to prevent the opening of the valve by persons other than those authorized by the operator;

1. B. A mechanical device or fitting that will prevent the

flow of gas must be installed in the service line or in the meter assembly; or

1. C. The customer’s piping must be physically disconnected

from the gas supply and the open pipe ends sealed.

1. 5. If air is used for purging, the operator shall ensure that a

combustible mixture is not present after purging.

1. 6. Each abandoned vault must be filled with a suitable

compacted material.

1. 7. For each abandoned pipeline facility that crosses over,

under, or through a commercially navigable waterway, the last operator of that facility must file a report upon abandonment of that facility. The addresses (mail and email) and phone numbers given in this paragraph are from 49 CFR 192.727(g) as published on October 1, 2009. Please consult the current edition of 49 CFR part 192 for any updates to these addresses and phone numbers.

1. A. The preferred method to submit data on pipeline

facilities abandoned after October 10, 2000, is to the National Pipeline Mapping System (NPMS) in accordance with the NPMS “Standards for Pipeline and Liquefied Natural Gas Operator Submissions.” To obtain a copy of the NPMS Standards, please refer to the NPMS homepage at www.npms.phmsa.dot.gov or contact the NPMS National Repository at (703) 317-3073. A digital data format is preferred, but hard copy submissions are acceptable if they comply with the NPMS Standards. In addition to the NPMS-required attributes, operators must submit the date of abandonment, diameter, method of abandonment, and certification that, to the best of the operator’s knowledge, all of the reasonably available information requested was provided and, to the best of the operator’s knowledge, the abandonment was completed in accordance with applicable laws. Refer to the NPMS Standards for details in preparing your data for submission. The NPMS Standards also include details of how to submit data. Alternatively, operators may submit reports by mail, fax, or email to the Office of Pipeline Safety, Pipeline and Hazardous Materials Safety Administration, U.S. Department of Transportation, Information Resources Manager, PHP-10, 1200 New Jersey Avenue SE, Washington, DC 20590-0001; fax (202) 366-4566; email, InformationResourcesManager@ phmsa.dot.gov. The information in the report must contain all reasonably available information related to the facility, including information in the possession of a third party. The report must contain the location, size, date, method of abandonment, and a certification that the facility has been abandoned in accordance with all applicable laws.

1. B. (Reserved)

2. (P) Compressor Stations—Inspection and Testing of Relief Devices. (192.731)

   1. 1. Except for rupture discs, each pressure relieving device

in a compressor station must be inspected and tested in accordance with subsections (13)(R) and (T) (192.739 and 192.743), and must be operated periodically to determine that it opens at the correct set pressure.

1. 2. Any defective or inadequate equipment found must be

promptly repaired or replaced.

1. 3. Each remote control shutdown device must be inspected

and tested at intervals not exceeding fifteen (15) months but at least once each calendar year to determine that it functions properly.

1. (Q) Compressor Stations—Storage of Combustible Materials and Gas Detection. (192.735 and 192.736)

   1. 1. Flammable or combustible materials in quantities

beyond those required for everyday use, or other than those normally used in compressor buildings, must be stored a safe distance from the compressor building.

1. 2. Aboveground oil or gasoline storage tanks must be

protected in accordance with NFPA-30 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. 3. Not later than September 16, 1996, each compressor

building in a compressor station must have a fixed gas detection and alarm system, unless the building is—

1. A. Constructed so that at least fifty percent (50%) of its

upright side area is permanently open; or

1. B. Located in an unattended field compressor station of

one thousand (1,000) horsepower (746 kW) or less.

1. 4. Except when shutdown of the system is necessary for

maintenance under paragraph (13)(Q)5., each gas detection and alarm system required by this subsection must—

1. A. Continuously monitor the compressor building for

a concentration of gas in air of not more than twenty-five percent (25%) of the lower explosive limit; and

1. B. If gas at that concentration is detected, warn persons

about to enter the building and persons inside the building of the danger.

1. 5. Each gas detection and alarm system required by this

subsection must be maintained to function properly. The maintenance must include performance tests.

1. (R) Pressure Limiting and Regulating Stations—Inspection and Testing. (192.739)

   1. 1. Each pressure limiting station, relief device (except

rupture discs), and pressure regulating station and its equipment must be subjected at intervals not exceeding fifteen (15) months but at least once each calendar year to inspections and tests to determine that it is—

1. A. In good mechanical condition;
2. B. Adequate from the standpoint of capacity and

reliability of operation for the service in which it is employed;

1. C. Except as provided in paragraph (13)(R)2., set to

control or relieve at the correct pressures that will prevent downstream pressures from exceeding the allowable pressures under subsections (4)(FF) and (12)(M)–(O);

1. D. Properly installed and protected from dirt, liquids,

and other conditions that might prevent proper operation;

1. E. Properly protected from unauthorized operation of

valves in accordance with paragraph (4)(EE)8.;

1. F. Equipped to indicate regulator malfunctions in

accordance with paragraphs (4)(EE)10. and 11. in a manner that is adequate from the standpoint of reliability of operation; and

1. G. Equipped with adequate over-pressure protection in

accordance with paragraph (4)(EE)9.

1. 2. For steel pipelines whose MAOP is determined under

paragraph (12)(M)3., if the MAOP is sixty (60) psi (four hundred fourteen (414) kPa) gauge or more, the control or relief pressure limit is as follows:

1. A. If the MAOP produces a hoop stress that is greater

than seventy-two percent (72%) of SMYS, then the pressure limit is MAOP plus four percent (4%); or

1. B. If the MAOP produces a hoop stress that is unknown

as a percentage of SMYS, then the pressure limit is a pressure that will prevent unsafe operation of the pipeline considering its operating and maintenance history and MAOP.

1. 3. For individual service lines directly connected to

production, gathering, or transmission pipelines, requirements for inspecting and testing devices and equipment are provided in subsection (13)(BB).

1. (S) Pressure Limiting and Regulating Stations—Telemetering or Recording Gauges. (192.741)

   1. 1. Each distribution system supplied by more than one (1)

district pressure regulating station and/or furnishing service to more than one thousand (1000) customers must be equipped with graphic telemetering, recording pressure gauges, or another device (other than pressure gauges unless they are continuously monitored) to indicate the gas pressure in the district.

1. 2. On distribution systems supplied by a single district

pressure regulating station, the operator shall determine the necessity of installing telemetering or recording gauges in the district, taking into consideration the number of customers supplied, the operating pressures, the capacity of the installation and other operating conditions.

1. 3. If there are indications of abnormally high or low

pressure, the regulator and the auxiliary equipment must be inspected and the necessary measures employed to correct any unsatisfactory operating conditions.

1. 4. All telemetered or recorded pressure data shall be

identified, dated, and kept on file for a minimum of two (2) years.

1. (T) Pressure Limiting and Regulating Stations—Capacity of Relief Devices. (192.743)

   1. 1. Pressure relief devices at pressure limiting stations and

pressure regulating stations must have sufficient capacity to protect the facilities to which they are connected. Except as provided in paragraph (13)(R)2., these devices must have sufficient capacity to limit the pressure on the facilities to which they are connected to the desired maximum pressure which does not exceed the pressure allowed by subsection (4)(FF). This capacity must be determined at intervals not exceeding fifteen (15) months, but at least once each calendar year, by testing the devices in place or by review and calculations.

1. 2. If review and calculations are used to determine if a

relief device has sufficient capacity, the calculated capacity must be compared with the rated or experimentally determined relieving capacity of the device for the conditions under which it operates. After the initial calculations, subsequent calculations need not be made if the annual review documents that parameters have not changed to cause the rated or experimentally determined relieving capacity to be insufficient.

1. 3. If a relief device is of insufficient capacity, a new or

additional device must be installed to provide the capacity required by paragraph (13)(T)1.

1. (U) Valve Maintenance—Transmission Lines. (192.745)

   1. 1. Each transmission line valve that might be required

during any emergency must be inspected and partially operated at intervals not exceeding fifteen (15) months but at least once each calendar year.

1. 2. Each operator must take prompt remedial action

to correct any valve found inoperable, unless the operator designates an alternative valve.

1. (V) Valve Maintenance—Distribution Systems. (192.747)

   1. 1. Each valve, the use of which may be necessary for the

safe operation of a distribution system, must be checked for accessibility and serviced at intervals not exceeding fifteen (15) months but at least once each calendar year.

1. 2. Feeder line and distribution line valves, the use of

which may be necessary for the safe operation of a distribution system, shall be inspected at intervals not exceeding fifteen (15) months but at least once each calendar year. At a minimum, the valves that are metallic must be partially operated during alternating calendar years.

1. 3. Valves necessary for the safe operation of a distribution

system include, but are not limited to, those which provide:

1. A. One hundred percent (100%) isolation of the system or

any portion of it;

1. B. Control of a district regulator station, preferably from

a remote location;

1. C. Zones of isolation sized such that the operator could

relight the lost customer services within a period of eight (8) hours after restoration of system pressure; or

1. D. Extensive zone isolation capabilities where historical

records indicate conditions of greater than normal pipeline failure risk.

1. 4. Each operator must take prompt remedial action

to correct any valve found inoperable, unless the operator designates an alternative valve.

1. (W) Vault Maintenance. (192.749)

   1. 1. Each vault housing pressure regulating and pressure

limiting equipment, and having a volumetric internal content of two hundred (200) cubic feet (5.66 cubic meters) or more must be inspected at intervals not exceeding fifteen (15) months but at least once each calendar year to determine that it is in good physical condition and adequately ventilated.

1. 2. If gas is found in the vault, the equipment in the vault

must be inspected for leaks and any leaks found must be repaired.

1. 3. The ventilating equipment must also be inspected to

determine that it is functioning properly.

1. 4. Each vault cover must be inspected to assure that it does

not present a hazard to public safety.

1. (X) Prevention of Accidental Ignition. (192.751) Each operator shall take steps to minimize the danger of accidental ignition of gas in any structure or area where the presence of gas constitutes a hazard of fire or explosion, including the following:

   1. 1. When a hazardous amount of gas is being vented into

open air, each potential source of ignition must be removed from the area and a fire extinguisher must be provided;

1. 2. Gas or electric welding or cutting may not be performed

on pipe or on pipe components that contain a combustible mixture of gas and air in the area of work; and

1. 3. Warning signs shall be posted, where appropriate.

2. (Y) Caulked Bell and Spigot Joints. (192.753)

   1. 1. Each cast iron caulked bell and spigot joint that is

subject to pressures of more than twenty-five (25) psi (172 kPa) gauge must be sealed with—

1. A. A mechanical leak clamp; or

2. B. A material or device which—

   1. (I) Does not reduce the flexibility of the joint;
   2. (II) Permanently bonds, either chemically or

mechanically, or both, with the bell and spigot metal surfaces or adjacent pipe metal surfaces; and

1. (III) Seals and bonds in a manner that meets the

strength, environmental, and chemical compatibility requirements of paragraphs (2)(B)1. and 2. and subsection (4) (B). (192.53[a] and [b] and 192.143)

1. 2. Each cast iron caulked bell and spigot joint that is

subject to pressures of twenty-five (25) psi (172 kPa) gauge or less and is exposed for any reason must be sealed by a means other than caulking.

1. (Z) Protecting or Replacing Disturbed Cast Iron Pipelines. (192.755) When an operator has knowledge that the support for a segment of a buried cast iron pipeline is disturbed or that an excavation or erosion is nearby, the operator shall determine if more than half the pipe diameter lies within the area of affected soil. For the purposes of this subsection, “area of affected soil” refers to the area above a line drawn from the bottom of the excavation or erosion, at the side nearest the main, at a forty-five degree (45°) angle from the horizontal (a lesser angle should be used for sandy or loose soils, or a greater angle may be used for certain consolidated soils if the angle can be substantiated by the operator). If more than half the pipe diameter lies within the area of affected soil, the following measures/precautions must be taken—

   1. 1. That segment of the pipeline must be protected, as

necessary, against damage during the disturbance by—

1. A. Vibrations from heavy construction equipment,

trains, trucks, buses, or blasting;

1. B. Impact forces by vehicles;
2. C. Earth movement;
3. D. Water leaks or sewer failures that could remove or

undermine pipe support;

1. E. Apparent future excavations near the pipeline; or
2. F. Other foreseeable outside forces which may subject

that segment of the pipeline to bending stress;

1. 2. If eight inches (8") or less in nominal diameter, then as

soon as feasible, this segment of cast iron pipeline, which shall include a minimum of ten feet (10') beyond the area of affected soil, must be replaced, except as noted in paragraph (13)(Z)4.;

1. 3. If greater than eight inches (8") in nominal diameter,

then as soon as feasible, appropriate steps must be taken to provide permanent protection for the disturbed segment from damage that might result from external loads, including compliance with applicable requirements of subsection (7)(J) (192.319) and paragraph (7)(I)1. (192.317[a]); and

1. 4. Replacement of cast iron pipelines would not necessarily

be required if—

1. A. The support beneath the pipe is removed for a length

less than ten (10) times the nominal pipe diameter not to exceed six feet (6');

1. B. For parallel excavations, the pipe lies within the area

of affected soil for a length less than ten (10) times the nominal pipe diameter not to exceed six feet (6');

1. C. The excavation is made by the operator in the course

of routine maintenance, such as leak repairs to the main or service line installation, where the exposed portion of the main does not exceed six feet (6'), and the backfill supporting the pipe is replaced and compacted by the operator; or

1. D. Permanent or temporary shoring was adequately

installed to protect the cast iron pipeline during excavation and backfilling.

1. (AA) Repair of Plastic Pipe. (192.720) Each leak, imperfection, or damage that impairs the serviceability of a plastic pipe must be removed, except that heat fusion patching saddles may be used to repair holes that have been tapped into the main for service installations, and full-encirclement heat fusion couplings may be used to repair and reinforce butt fusion joints. These patching saddles and couplings shall not be used for the repair of any imperfections or third-party damage sustained by the plastic pipe.

2. (BB) Pressure Regulating, Limiting, and Overpressure Protection—Individual Service Lines Directly Connected to Regulated Gathering or Transmission Pipelines. (192.740)

   1. 1. This subsection applies, except as provided in

paragraph (13)(BB)3., to any service line directly connected to a transmission pipeline or regulated gathering pipeline as determined in subsection (1)(E) of this rule (192.8) that is not operated as part of a distribution system.

1. 2. Each pressure regulating or limiting device, relief

device (except rupture discs), automatic shutoff device, and associated equipment must be inspected and tested at least once every three (3) calendar years, not exceeding thirty-nine (39) months, to determine that it is—

1. A. In good mechanical condition;
2. B. Adequate from the standpoint of capacity and

reliability of operation for the service in which it is employed;

1. C. Set to control or relieve at the correct pressure

consistent with the pressure limits of subsection (4)(DD); and to limit the pressure on the inlet of the service regulator to sixty (60) psi (414 kPa) gauge or less in case the upstream regulator fails to function properly; and

1. D. Properly installed and protected from dirt, liquids, or

other conditions that might prevent proper operation.

1. 3. This subsection does not apply to equipment installed

on—

1. A. A service line that only serves engines that power

irrigation pumps; or

1. B. A service line directly connected to either a produc-

tion or gathering pipeline other than a regulated gathering line as determined in subsection (1)(E) of this rule (192.8).

1. (CC) Joining Plastic Pipe by Heat Fusion; Equipment Maintenance and Calibration. (192.756) Each operator must maintain equipment used in joining plastic pipe in accordance with the manufacturer’s recommended practices or with written procedures that have been proven by test and experience to produce acceptable joints.

2. (DD) Transmission Lines: Assessments Outside of High Consequence Areas. (192.710)

   1. 1. Applicability: This subsection applies to steel transmission

pipelines segments with a maximum allowable operating pressure of greater than or equal to thirty percent (30%) of the specified minimum yield strength and are located in—

1. A. A Class 3 or Class 4 location; or
2. B. A “moderate consequence area” as defined in

subsection (1)(B), if the pipeline segment can accommodate inspection by means of an instrumented inline inspection tool (i.e., “smart pig”); and

1. C. This subsection does not apply to a pipeline segment

located in a “high consequence area” as defined in 49 CFR 192.903 (incorporated in section (16)).

1. 2. General.

   1. A. Initial assessment. An operator must perform initial

assessments in accordance with this section based on a riskbased prioritization schedule and complete initial assessment for all applicable pipeline segments no later than July 3, 2034, or as soon as practicable but not to exceed ten (10) years after the pipeline segment first meets the conditions of paragraph (13)(DD)1. (e.g., due to a change in class location or the area becomes a moderate consequence area), whichever is later.

1. B. Periodic reassessment. An operator must perform

periodic reassessments at least once every ten (10) years, with intervals not to exceed one-hundred twenty-six (126) months, or a shorter reassessment interval based upon the type of anomaly, operational, material, and environmental conditions found on the pipeline segment, or as necessary to ensure public safety.

1. C. Prior assessment. An operator may use a prior

assessment conducted before July 1, 2020 as an initial assessment for the pipeline segment, if the assessment met the section (16) requirements for in-line inspection at the time of the assessment. If an operator uses this prior assessment as its initial assessment, the operator must reassess the pipeline segment according to the reassessment interval specified in subparagraph (13)(DD)2.B. calculated from the date of the prior assessment.

1. D. MAOP verification. An integrity assessment conducted

in accordance with the requirements of paragraph (12)(U)3. for establishing MAOP may be used as an initial assessment or reassessment under this subsection.

1. 3. Assessment method. The initial assessments and

the reassessments required by paragraph (13)(DD)2. must be capable of identifying anomalies and defects associated with each of the threats to which the pipeline segment is susceptible and must be performed using one (1) or more of the following methods:

1. A. Internal inspection. Internal inspection tool or tools

capable of detecting those threats to which the pipeline is susceptible, such as corrosion, deformation and mechanical damage (e.g., dents, gouges, and grooves), material cracking and crack-like defects (e.g., stress corrosion cracking, selective seam weld corrosion, environmentally assisted cracking, and girth weld cracks), hard spots with cracking, and any other threats to which the covered segment is susceptible. When performing an assessment using an in-line inspection tool, an operator must comply with subsection (9)(X);

1. B. Pressure test. Pressure test conducted in accordance

with section (10). The use of section (10) pressure testing is appropriate for threats such as internal corrosion, external corrosion, and other environmentally assisted corrosion mechanisms; manufacturing and related defect threats, including defective pipe and pipe seams; and stress corrosion cracking, selective seam weld corrosion, dents, and other forms of mechanical damage;

1. C. Spike hydrostatic pressure test. A spike hydrostatic

pressure test conducted in accordance with subsection (10) (K). A spike hydrostatic pressure test is appropriate for timedependent threats such as stress corrosion cracking; selective seam weld corrosion; manufacturing and related defects, including defective pipe and pipe seams; and other forms of defect or damage involving cracks or crack-like defects;

1. D. Direct examination. Excavation and in situ direct

examination by means of visual examination, direct measurement, and recorded non-destructive examination results and data needed to assess all applicable threats. Based upon the threat assessed, examples of appropriate nondestructive examination methods include ultrasonic testing (UT), phased array ultrasonic testing (PAUT), Inverse Wave Field Extrapolation (IWEX), radiography, and magnetic particle inspection (MPI);

1. E. Guided Wave Ultrasonic Testing. Guided Wave

Ultrasonic Testing (GWUT) as described in Appendix F to 49 CFR part 192 (incorporated in section (16));

1. F. Direct assessment. Direct assessment to address threats

of external corrosion, internal corrosion, and stress corrosion cracking. The use of direct assessment to address threats of external corrosion, internal corrosion, and stress corrosion cracking is allowed only if appropriate for the threat and pipeline segment being assessed. Use of direct assessment for threats other than the threat for which the direct assessment method is suitable is not allowed. An operator must conduct the direct assessment in accordance with the requirements listed in 49 CFR 192.923 and with the applicable requirements specified in 49 CFR 192.925, 192.927, and 192.929 (incorporated in section (16)); or

1. G. “Other technology.” “Other technology” that

an operator demonstrates can provide an equivalent understanding of the condition of the line pipe for each of the threats to which the pipeline is susceptible. An operator must notify PHMSA in advance of using the “other technology” in accordance with subsection (1)(M) (192.18).

1. 4. Data analysis. An operator must analyze and account

for the data obtained from an assessment performed under paragraph (13)(DD)3. to determine if a condition could adversely affect the safe operation of the pipeline using personnel qualified by knowledge, training, and experience. In addition, when analyzing inline inspection data, an operator must account for uncertainties in reported results (e.g., tool tolerance, detection threshold, probability of detection, probability of identification, sizing accuracy, conservative anomaly interaction criteria, location accuracy, anomaly findings, and unity chart plots or equivalent for determining uncertainties and verifying actual tool performance) in identifying and characterizing anomalies.

1. 5. Discovery of condition. Discovery of a condition occurs

when an operator has adequate information about a condition to determine that the condition presents a potential threat to the integrity of the pipeline. An operator must promptly, but no later than one hundred eighty (180) days after conducting an integrity assessment, obtain sufficient information about a condition to make that determination, unless the operator demonstrates that one hundred eighty (180) days is impracticable.

1. 6. Remediation. An operator must comply with the

requirements in subsections (9)(S), (13)(G), and (13)(H), where applicable, if a condition that could adversely affect the safe operation of a pipeline is discovered.

1. 7. Analysis of information. An operator must analyze and

account for all available relevant information about a pipeline in complying with the requirements in paragraphs (13)(DD)1. through 6.

1. (EE) Analysis of Predicted Failure Pressure. (192.712)

   1. 1. Applicability. Whenever required by this rule, operators

of steel transmission pipelines must analyze anomalies or defects to determine the predicted failure pressure at the location of the anomaly or defect, and the remaining life of the pipeline segment at the location of the anomaly or defect, in accordance with this subsection.

1. 2. Corrosion metal loss. When analyzing corrosion metal

loss under this section, an operator must use a suitable remaining strength calculation method including, ASME/ANSI B31G (incorporated by reference in 49 CFR 192.7 and adopted in (1)(D)); R–STRENG (incorporated by reference in 49 CFR 192.7 and adopted in (1)(D)); or an alternative equivalent method of remaining strength calculation that will provide an equally conservative result.

1. 3. (Reserved)

2. 4. Cracks and crack-like defects.

   1. A. Crack analysis models. When analyzing cracks and

crack-like defects under this subsection, an operator must determine predicted failure pressure, failure stress pressure, and crack growth using a technically proven fracture mechanics model appropriate to the failure mode (ductile, brittle, or both), material properties (pipe and weld properties), and boundary condition used (pressure test, ILI, or other).

1. B. Analysis for crack growth and remaining life. If the

pipeline segment is susceptible to cyclic fatigue or other loading conditions that could lead to fatigue crack growth, fatigue analysis must be performed using an applicable fatigue crack growth law (for example, Paris Law) or other technically appropriate engineering methodology. For other degradation processes that can cause crack growth, appropriate engineering analysis must be used. The above methodologies must be validated by a subject matter expert to determine conservative predictions of flaw growth and remaining life at the maximum allowable operating pressure. The operator must calculate the remaining life of the pipeline by determining the amount of time required for the crack to grow to a size that would fail at maximum allowable operating pressure.

1. (I) When calculating crack size that would fail at

MAOP, and the material toughness is not documented in traceable, verifiable, and complete records, the same Charpy v-notch toughness value established in subparagraph (13) (EE)5.B. must be used.

1. (II) Initial and final flaw size must be determined

using a fracture mechanics model appropriate to the failure mode (ductile, brittle, or both) and boundary condition used (pressure test, ILI, or other).

1. (III) An operator must re-evaluate the remaining life

of the pipeline before fifty percent (50%) of the remaining life calculated by this analysis has expired. The operator must determine and document if further pressure tests or use of other assessment methods are required at that time. The operator must continue to re-evaluate the remaining life of the pipeline before fifty percent (50%) of the remaining life calculated in the most recent evaluation has expired.

1. C. Cracks that survive pressure testing. For cases in which

the operator does not have in-line inspection crack anomaly data and is analyzing potential crack defects that could have survived a pressure test, the operator must calculate the largest potential crack defect sizes using the methods in subparagraph (13)(EE)4.A. If pipe material toughness is not documented in traceable, verifiable, and complete records, the operator must use one (1) of the following for Charpy v-notch toughness values based upon minimum operational temperature and equivalent to a full-size specimen value:

1. (I) Charpy v-notch toughness values from comparable

pipe with known properties of the same vintage and from the same steel and pipe manufacturer;

1. (II) A conservative Charpy v-notch toughness value to

determine the toughness based upon the material properties verification process specified in subsection (12)(E);

1. (III) A full size equivalent Charpy v-notch upper-shelf

toughness level of one hundred twenty (120) foot-pounds; or

1. (IV) Other appropriate values that an operator

demonstrates can provide conservative Charpy v-notch toughness values of the crack-related conditions of the pipeline segment. Operators using an assumed Charpy v-notch toughness value must notify PHMSA in accordance with subsection (1)(M) (192.18).

1. 5. Data. In performing the analyses of predicted or assumed

anomalies or defects in accordance with this subsection, an operator must use data as follows.

1. A. An operator must explicitly analyze and account

for uncertainties in reported assessment results (including tool tolerance, detection threshold, probability of detection, probability of identification, sizing accuracy, conservative anomaly interaction criteria, location accuracy, anomaly findings, and unity chart plots or equivalent for determining uncertainties and verifying tool performance) in identifying and characterizing the type and dimensions of anomalies or defects used in the analyses, unless the defect dimensions have been verified using in situ direct measurements.

1. B. The analyses performed in accordance with this

subsection must utilize pipe and material properties that are documented in traceable, verifiable, and complete records. If documented data required for any analysis is not available, an operator must obtain the undocumented data through subsection (12)(E). Until documented material properties are available, the operator shall use conservative assumptions as follows:

1. (I) Material toughness. An operator must use one of

the following for material toughness:

1. (a) Charpy v-notch toughness values from

comparable pipe with known properties of the same vintage and from the same steel and pipe manufacturer;

1. (b) A conservative Charpy v-notch toughness value

to determine the toughness based upon the ongoing material properties verification process specified in subsection (12)(E);

1. (c) If the pipeline segment does not have a history of

reportable incidents caused by cracking or crack-like defects, maximum Charpy v-notch toughness values of 13.0 footpounds for body cracks and 4.0 foot-pounds for cold weld, lack of fusion, and selective seam weld corrosion defects;

1. (d) If the pipeline segment has a history of reportable

incidents caused by cracking or crack-like defects, maximum Charpy v-notch toughness values of 5.0 foot-pounds for body cracks and 1.0 foot-pound for cold weld, lack of fusion, and selective seam weld corrosion; or

1. (e) Other appropriate values that an operator

demonstrates can provide conservative Charpy v-notch toughness values of crack-related conditions of the pipeline segment. Operators using an assumed Charpy v-notch toughness value must notify PHMSA in advance in accordance with subsection (1)(M) (192.18) and include in the notification the bases for demonstrating that the Charpy v-notch toughness values proposed are appropriate and conservative for use in analysis of crack-related conditions;

1. (II) Material strength. An operator must assume one of

the following for material strength:

1. (a) Grade A pipe (30,000 psi); or
2. (b) The specified minimum yield strength that is the

basis for the current maximum allowable operating pressure; and

1. (III) Pipe dimensions and other data. Until pipe

wall thickness, diameter, or other data are determined and documented in accordance with subsection (12)(E), the operator must use values upon which the current MAOP is based.

1. 6. Review. Analyses conducted in accordance with this

subsection must be reviewed and confirmed by a subject matter expert.

1. 7. Records. An operator must keep for the life of the

pipeline records of the investigations, analyses, and other actions taken in accordance with the requirements of this subsection. Records must document justifications, deviations, and determinations made for the following, as applicable:

1. A. The technical approach used for the analysis;
2. B. All data used and analyzed;
3. C. Pipe and weld properties;
4. D. Procedures used;
5. E. Evaluation methodology used;
6. F. Models used;
7. G. Direct in situ examination data;
8. H. In-line inspection tool run information evaluated,

including any multiple in-line inspection tool runs;

1. I. Pressure test data and results;
2. J. In-the-ditch assessments;
3. K. All measurement tool, assessment, and evaluation

accuracy specifications and tolerances used in technical and operational results;

1. L. All finite element analysis results;
2. M. The number of pressure cycles to failure, the

equivalent number of annual pressure cycles, and the pressure cycle counting method;

1. N. The predicted fatigue life and predicted failure

pressure from the required fatigue life models and fracture mechanics evaluation methods;

1. O. Safety factors used for fatigue life and/or predicted

failure pressure calculations;

1. P. Reassessment time interval and safety factors;
2. Q. The date of the review;
3. R. Confirmation of the results by qualified technical

subject matter experts; and

1. S. Approval by responsible operator management

personnel.

1. (FF) Launcher and Receiver Safety. (192.750) Any launcher or receiver used after July 1, 2021, must be equipped with a device capable of safely relieving pressure in the barrel before removal or opening of the launcher or receiver barrel closure or flange and insertion or removal of in-line inspection tools, scrapers, or spheres. An operator must use a device to either: Indicate that pressure has been relieved in the barrel; or alternatively prevent opening of the barrel closure or flange when pressurized, or insertion or removal of in-line devices (e.g., inspection tools, scrapers, or spheres), if pressure has not been relieved.

1. (14) Gas Leaks.

   1. (A) Scope. This section prescribes the procedures for the investigation and classification of gas leaks and for scheduling the repair of these leaks.

   2. (B) Investigation and Classification Procedures.

      1. 1. Each operator-detected leak indication or any leak

or odor call from the general public, police, fire, or other authorities or notification of damage to facilities by contractors or other outside sources shall require immediate investigation and classification.

1. 2. Investigation of each inside leak or odor notice shall

include the use of gas detection equipment upon initial entry into the structure and during investigations within the structure. When investigating an outside leak or odor notice, special attention must be given to those situations where conditions could impair the venting of natural gas to the atmosphere or impair the ability of gas detection equipment to properly detect the presence of gas, such as excessive ground moisture, rain, snow, frozen soil, or wind.

1. 3. Investigation of underground leaks shall be conducted

using gas detection equipment. Sampling of the subsurface atmosphere shall be done at sufficient intervals and locations to assure safety to persons and property in the immediate and adjacent area.

1. 4. Except for obvious Class 1 leaks, all leak classifications

shall be substantiated by the use of gas detection equipment.

1. 5. A follow-up leak investigation shall be conducted

immediately after the repair of each Class 1 or Class 2 leak, and continued as necessary, to determine the effectiveness of the repair and to assure all hazardous leaks in the affected area are corrected.

1. 6. Whenever the operator conducts work on a customer’s

premises for any type of customer gas service order or call, including all premises odor calls, tests of the subsurface atmosphere must be made using gas detection equipment, except as noted below. At least one test must be made at a location where the buried service line or yard line is near the structure; for copper service lines, at least one (1) additional test must be made at the customer’s property line, approximately one hundred feet (100') from the structure, or at the service tap at the main, whichever is closest to the structure. In lieu of conducting the tests of the subsurface atmosphere, the operator may conduct a leak survey of this pipe with gas detection equipment capable of detecting gas concentrations of three hundred (300) parts per million, gas-inair. These tests are not required for collections, discontinuance of service for nonpayment, meter readings, read-ins/readouts, line locations, atmospheric corrosion protection work or general painting, when relighting after emergency outages or curtailments, when lighting customer pilot lights, cathodic protection work, or if leak tests have been conducted at the location within the previous fifteen (15) months.

1. (C) Leak Classifications. The leak classifications in this subsection apply to pipelines, and do not apply to fuel lines. The definitions for “pipeline,” “fuel line,” “reading,” “sustained reading,” “building,” “tunnel,” and “vault or manhole” are included in subsection (1)(B). The definition for “reading” is the highest sustained reading when testing in a bar hole or opening without induced ventilation. Thus, the leak classification examples involving a gas reading do not apply to outside pipelines located aboveground. Even though the leak classifications do not apply to fuel lines, an operator must respond immediately to each notice of an inside leak or odor as required in paragraphs (12)(J)1., (14)(B)1., and (14)(B)2. In addition, the requirements in paragraph (12)(S)3. apply to fuel lines that are determined to be unsafe.

   1. 1. Class 1 leak is a gas leak which, due to its location and/

or magnitude, constitutes an immediate hazard to a building and/or the general public. A Class 1 leak requires immediate corrective action. Examples of Class 1 leaks are: a gas fire, flash, or explosion; broken gas facilities such as contractor damage, main failures or blowing gas in a populated area; an indication of gas present in a building emanating from operator-owned facilities; a gas reading equal to or above the lower explosive limit in a tunnel, sanitary sewer, or confined area; gas entering a building or in imminent danger of doing so; and any leak which, in the judgment of the supervisor at the scene, is regarded as immediately hazardous to the public and/or property. When venting at or near the leak is the immediate corrective action taken for Class 1 leaks where gas is detected entering a building, the leak may be reclassified to a Class 2 leak if the gas is no longer entering the building, nor is in imminent danger of doing so. However, the leak shall be rechecked daily and repaired within fifteen (15) days. Leaks of this nature, if not repaired within five (5) days, may need to be reported as a safety-related condition, as required in 20 CSR 4240-40.020(12) and (13). (191.23 and 191.25)

1. 2. Class 2 leak is a leak that does not constitute an

immediate hazard to a building or to the general public, but is of a nature requiring action as soon as possible. The leak of this classification must be rechecked every fifteen (15) days, until repaired, to determine that no immediate hazard exists. A Class 2 leak may be properly reclassified to a lower leak classification within fifteen (15) days after the initial investigation. Class 2 leaks due to readings in sanitary sewers, tunnels, or confined areas must be repaired or properly reclassified within fifteen (15) days after the initial investigation. All other Class 2 leaks must be eliminated within forty-five (45) days after the initial investigation, unless it is definitely included and scheduled in a rehabilitation or replacement program to be completed within a period of one (1) year, in which case the leak must be rechecked every fifteen (15) days to determine that no immediate hazard exists. Examples of Class 2 leaks are: a leak from a transmission line discernible twenty-five feet (25') or more from the line and within one hundred feet (100') of a building; any reading outside a building at the foundation or within five feet (5') of the foundation; any reading greater than fifty percent (50%) gas-in-air located five to fifteen feet (5'–15') from a building; any reading below the lower explosive limit in a tunnel, sanitary sewer, or confined area; any reading equal to or above the lower explosive limit in a vault, catch basin, or manhole other than a sanitary sewer; or any leak, other than a Class 1 leak, which in the judgment of the supervisor at the scene, is regarded as requiring Class 2 leak priority.

1. 3. Class 3 leak is a leak that does not constitute a hazard to

property or to the general public but is of a nature requiring routine action. These leaks must be repaired within five (5) years and be rechecked twice per calendar year, not to exceed six and one-half (6 1/2) months, until repaired or the facility is replaced. Examples of Class 3 leaks are: any reading of fifty percent (50%) or less gas-in-air located between five and fifteen feet (5'–15') from a building; any reading located between fifteen and fifty feet (15'–50') from a building, except those defined in Class 4; a reading less than the lower explosive limit in a vault, catch basin, or manhole other than a sanitary sewer; or any leak, other than a Class 1 or Class 2 which, in the judgment of the supervisor at the scene, is regarded as requiring Class 3 priority.

1. 4. Class 4 leak is a confined or localized leak which is

completely nonhazardous. No further action is necessary.

1. (15) Replacement Programs.

   1. (A) Scope. This section prescribes minimum requirements for the establishment of replacement programs for certain pipelines.
   2. (B) Replacement Programs—General Requirements. Each operator shall establish written programs to implement the requirements of this section. The requirements of this section apply to pipelines as they existed on December 15, 1989.

   3. (C) Replacement Program—Unprotected Steel Service Lines and Yard Lines. At a minimum, each investor-owned, municipal, or master meter operator shall establish instrument leak detection survey and replacement programs for unprotected operator-owned and customer-owned steel service lines and yard lines. The operator may choose from the following options, unless otherwise ordered by the commission:

      1. 1. Conduct annual instrument leak detection surveys on all

unprotected steel service lines and yard lines and implement a replacement program where all unprotected steel service lines and yard lines will be replaced by May 1, 1994;

1. 2. Conduct annual instrument leak detection surveys

on all unprotected steel service lines and unprotected steel yard lines. The operator shall compile a historical summary listing the cumulative number of unprotected steel service lines and yard lines installed, replaced, or repaired due to underground leakage and with active underground leaks in a defined area. Based on the results of the summary, the operator shall initiate replacement, to be completed within eighteen (18) months, of all unprotected steel service lines and yard lines in a defined area once twenty-five percent (25%) or more meet the previously mentioned repair, replacement, and leakage conditions. At a minimum, ten percent (10%) of the customer-owned unprotected steel service lines in the system as of December 15, 1989, must be replaced annually. Beginning with calendar year 1994, a minimum of five percent (5%) of the unprotected steel yard lines, and operator-owned and installed unprotected steel service lines in the system as of December 15, 1989, must be replaced annually; and

1. 3. Conduct annual instrument leak detection surveys on

all unprotected steel service lines and unprotected steel yard lines and implement a replacement program. The program must prioritize replacements based on the greatest potential for hazards. At a minimum, ten percent (10%) of the customerowned unprotected steel service lines in the system as of December 15, 1989, must be replaced annually. Beginning with calendar year 1994, a minimum of five percent (5%) of the unprotected steel yard lines, and operator-owned and installed unprotected steel service lines in the system as of December 15, 1989, must be replaced annually.

1. (D) Replacement Program—Cast Iron.

   1. 1. Operators who have cast iron transmission lines, feeder

lines, or mains shall develop a replacement program to be submitted with an explanation to the commission by May 1, 1990, for commission review and approval. This systematic replacement program shall be prioritized to identify and eliminate pipelines in those areas that present the greatest potential for hazard in an expedited manner. These high priority replacement areas would include, but not be limited to:

1. A. High-pressure cast iron pipelines located beneath

pavement which is continuous to building walls;

1. B. High-pressure cast iron pipelines located near

concentrations of the general public such as Class 4 locations, business districts and schools;

1. C. Small diameter cast iron pipelines;
2. D. Areas where extensive excavation, blasting or

construction activities have occurred in close proximity to cast iron pipelines;

1. E. Sections of cast iron pipeline that have had sections

replaced as a result of requirements in subsection (13)(Z) (192.755);

1. F. Sections of cast iron pipeline that lie in areas of

planned future development projects, such as city, county, or state highway construction/relocations, urban renewal, etc.; and

1. G. Sections of cast iron pipeline that exhibit a history of

leakage or graphitization.

1. 2. A long-term, organized replacement program and

schedule shall also be established for cast iron pipelines not identified by the operator as being high priority.

1. 3. Operators who have cast iron service lines shall replace

them by December 31, 1991.

1. (E) Replacement/Cathodic Protection Program—Unprotected Steel Transmission Lines, Feeder Lines, and Mains. Operators who have unprotected steel transmission lines, feeder lines, or mains shall develop a program to be submitted with an explanation to the commission by May 1, 1990, for commission review and approval. This program shall be prioritized to identify and cathodically protect or replace pipelines in those areas that present the greatest potential for hazard in an expedited manner. These high priority areas should include, but not be limited to:

   1. 1. High-pressure unprotected steel pipelines located

beneath pavement which is continuous to building walls;

1. 2. High-pressure unprotected steel pipelines near

concentrations of the general public such as Class 4 locations, business districts, and schools;

1. 3. Areas where extensive excavation, blasting, or

construction activities have occurred in close proximity to unprotected steel pipelines;

1. 4. Sections of unprotected steel pipeline that lie in areas

of planned future development projects, such as city, county, or state highway construction/relocations, urban renewal, etc.;

1. 5. Sections of unprotected steel pipeline that exhibit a

history of leakage or corrosion; and

1. 6. Sections of unprotected steel pipeline subject to stray

current.

1. (16) Pipeline Integrity Management for Transmission Lines.

   1. (A) As set forth in the Code of Federal Regulations (CFR) dated October 1, 2019, and the subsequent amendment 192-125 (published in Federal Register on October 1, 2019, page 84 FR 52180), the federal regulations in 49 CFR part 192, subpart O and in 49 CFR part 192, appendices E and F are incorporated by reference and made a part of this rule. This rule does not incorporate any subsequent amendments to subpart O and appendices E and F to 49 CFR part 192.
   2. (B) The Code of Federal Regulations and the Federal Register are published by the Office of the Federal Register, National Archives and Records Administration, 8601 Adelphi Road, College Park, MD 20740-6001. The October 1, 2019 version of 49 CFR part 192 is available at https://www.govinfo.gov/#citation. The Federal Register publication on page 84 FR 52180 is available at https://www.govinfo.gov/content/pkg/FR-2019-10- 01/pdf/2019-20306.pdf.
   3. (C) Subpart O and appendices E and F to 49 CFR part 192 contain the federal regulations regarding pipeline integrity management for transmission lines. Subpart O includes sections 192.901 through 192.951. Information regarding subpart O is available at http://primis.phmsa.dot.gov/gasimp.
   4. (D) When sending a notification or filing a report with PHMSA in accordance with this section, a copy must also be submitted concurrently to designated commission personnel. This is consistent with the requirement in 20 CSR 4240- 40.020(5)(A) for reports to PHMSA.
   5. (E) In 49 CFR 192.911(m) and (n), the references to “A State or local pipeline safety authority when the covered segment is located in a State where OPS has an interstate agent agreement” do not apply to Missouri and are replaced with “designated commission personnel.” As a result, the communication plan required by 49 CFR 192.911(m) must include procedures for addressing safety concerns raised by designated commission personnel and the procedures required by 49 CFR 192.911(n) must address providing a copy of the operator’s risk analysis or integrity management program to designated commission personnel.

   6. (F) For the purposes of this section, the following substitutions should be made for certain references in the federal pipeline safety regulations that are incorporated by reference in subsection (16)(A).

      1. 1. (Reserved)
      2. 2. In 49 CFR 192.917(e)(5), the reference to “part 192” should

refer to “20 CSR 4240-40.030” instead.

1. 3. In 49 CFR 192.921(a)(2) and 192.937(c)(2), the references to

“subpart J of this part” should refer to “20 CSR 4240-40.030(10)” instead.

1. 4. (Reserved)
2. 5. In 49 CFR 192.935(b)(1)(ii), the reference to “an incident

under part 191” should refer to “a federal incident under 20 CSR 4240-40.020” instead.

1. 6. In 49 CFR 192.935(d)(2), the reference to “section 192.705”

should refer to “20 CSR 4240-40.030(13)(C)” instead.

1. 7. In 49 CFR 192.941(b)(2)(i), the reference to “section

192.706” should refer to “20 CSR 4240-40.030(13)(D)” instead.

1. 8. In 49 CFR 192.945(a), the reference to “section 191.17

of this subchapter” should refer to “20 CSR 4240-40.020(10)” instead.

1. 9. In 49 CFR 192.947(i), the reference to “a State authority

with which OPS has an interstate agent agreement, and a State or local pipeline safety authority that regulates a covered pipeline segment within that State” should refer to “designated commission personnel” instead.

1. 10. In 49 CFR 192.951, the reference to “section 191.7 of this

subchapter” should refer to “20 CSR 4240-40.020(5)(A)” instead.

1. (17) Gas Distribution Pipeline Integrity Management (IM).

   1. (A) What Definitions Apply to this Section? (192.1001) The following definitions apply to this section.

      1. 1. Excavation damage means any impact that results in

the need to repair or replace an underground facility due to a weakening, or the partial or complete destruction, of the facility, including, but not limited to, the protective coating, lateral support, cathodic protection, or the housing for the line device or facility.

1. 2. Hazardous leak means a Class 1 leak as defined in

paragraph (14)(C)1.

1. 3. Integrity management plan or IM plan means a written

explanation of the mechanisms or procedures the operator will use to implement its integrity management program and to ensure compliance with this section.

1. 4. Integrity management program or IM program means

an overall approach by an operator to ensure the integrity of its gas distribution system.

1. 5. Mechanical fitting means a mechanical device used to

connect sections of pipe. The term ‘‘Mechanical fitting’’ applies only to—

1. A. Stab Type fittings;
2. B. Nut Follower Type fittings;
3. C. Bolted Type fittings; or
4. D. Other Compression Type fittings.

5. (B) What Do the Regulations in this Section Cover? (192.1003)

   1. 1. General. Unless exempted in paragraph (17)(B)2., this

section prescribes minimum requirements for an IM program for any gas distribution pipeline covered under this rule, including liquefied petroleum gas systems. A gas distribution operator must follow the requirements in section (17).

1. 2. Exceptions. Section (17) does not apply to—

   1. A. Individual service lines directly connected to a

production line or a gathering line other than a regulated onshore gathering line as determined in subsection (1)(E) of this rule (192.8);

1. B. Individual service lines directly connected to either a

transmission or regulated gathering pipeline and maintained in accordance with paragraphs (13)(BB)1. and 2. of this rule (192.740(a) and (b)); and

1. C. Master meter systems.
2. (C) What Must a Gas Distribution Operator (Other than a Small LPG Operator) Do to Implement this Section? (192.1005) No later than August 2, 2011, a gas distribution operator must develop and implement an integrity management program that includes a written integrity management plan as specified in subsection (17)(D).

3. (D) What Are the Required Elements of an Integrity Management Plan? (192.1007) A written integrity management plan must contain procedures for developing and implementing the following elements:

   1. 1. Knowledge. An operator must demonstrate an

understanding of its gas distribution system developed from reasonably available information.

1. A. Identify the characteristics of the pipeline’s design and

operations and the environmental factors that are necessary to assess the applicable threats and risks to its gas distribution pipeline.

1. B. Consider the information gained from past design,

operations, and maintenance.

1. C. Identify additional information needed and provide

a plan for gaining that information over time through normal activities conducted on the pipeline (e.g., design, construction, operations, or maintenance activities).

1. D. Develop and implement a process by which the

IM program will be reviewed periodically and refined and improved as needed.

1. E. Provide for the capture and retention of data on any

new pipeline installed. The data must include, at a minimum, the location where the new pipeline is installed and the material of which it is constructed;

1. 2. Identify threats. The operator must consider the following

categories of threats to each gas distribution pipeline: corrosion (including atmospheric corrosion), natural forces, excavation damage, other outside force damage, material or welds, equipment failure, incorrect operations, and other issues that could threaten the integrity of its pipeline. An operator must consider reasonably available information to identify existing and potential threats. Sources of data may include, but are not limited to, incident and leak history, corrosion control records (including atmospheric corrosion records), continuing surveillance records, patrolling records, maintenance history, and excavation damage experience;

1. 3. Evaluate and rank risk. An operator must evaluate the

risks associated with its distribution pipeline. In this evaluation, the operator must determine the relative importance of each threat and estimate and rank the risks posed to its pipeline. This evaluation must consider each applicable current and potential threat, the likelihood of failure associated with each threat, and the potential consequences of such a failure. An operator may subdivide its pipeline into regions with similar characteristics (e.g., contiguous areas within a distribution pipeline consisting of mains, services, and other appurtenances; areas with common materials or environmental factors), and for which similar actions likely would be effective in reducing risk;

1. 4. Identify and implement measures to address risks.

Determine and implement measures designed to reduce the risks from failure of its gas distribution pipeline. These measures must include an effective leak management program (unless all leaks are repaired when found);

1. 5. Measure performance, monitor results, and evaluate

effectiveness.

1. A. Develop and monitor performance measures from

an established baseline to evaluate the effectiveness of its IM program. An operator must consider the results of its performance monitoring in periodically re-evaluating the threats and risks. These performance measures must include the following:

1. (I) Number of hazardous leaks either eliminated or

repaired as required by paragraph (14)(C)1. (or total number of leaks if all leaks are repaired when found), categorized by cause;

1. (II) Number of excavation damages;
2. (III) Number of excavation tickets (receipt of

information by the underground facility operator from the notification center);

1. (IV) Total number of leaks either eliminated or

repaired, categorized by cause;

1. (V) Number of hazardous leaks either eliminated or

repaired as required by paragraph (14)(C)1. (or total number of leaks if all leaks are repaired when found), categorized by material; and

1. (VI) Any additional measures the operator determines

are needed to evaluate the effectiveness of the operator’s IM program in controlling each identified threat;

1. 6. Periodic evaluation and improvement. An operator

must re-evaluate threats and risks on its entire pipeline and consider the relevance of threats in one (1) location to other areas. Each operator must determine the appropriate period for conducting complete program evaluations based on the complexity of its system and changes in factors affecting the risk of failure. An operator must conduct a complete program re-evaluation at least every five (5) years. The operator must consider the results of the performance monitoring in these evaluations; and

1. 7. Report results. Report, on an annual basis, the four (4)

measures listed in parts (17)(D)5.A.(I)–(IV), as part of the annual report required by 20 CSR 4240-40.020(7)(A). An operator also must report the four (4) measures to designated commission personnel.

1. (E) (Reserved)
2. (F) What Records Must an Operator Keep? (192.1011) An operator must maintain records demonstrating compliance with the requirements of this section for at least ten (10) years. The records must include copies of superseded integrity management plans developed under this section.

3. (G) When May an Operator Deviate from Required Periodic Inspections Under this Rule? (192.1013)

   1. 1. An operator may propose to reduce the frequency of

periodic inspections and tests required in this rule on the basis of the engineering analysis and risk assessment required by this section.

1. 2. An operator must submit its written proposal to the

secretary of the commission. The commission may accept the proposal on its own authority, with or without conditions and limitations as the commission deems appropriate, on a showing that the operator’s proposal, which includes the adjusted interval, will provide an equal or greater overall level of safety.

1. 3. An operator may implement an approved reduction

in the frequency of a periodic inspection or test only where the operator has developed and implemented an integrity management program that provides an equal or improved overall level of safety despite the reduced frequency of periodic inspections.

1. (H) What Must a Small LPG Operator Do to Implement this Section? (192.1015)

   1. 1. General. No later than August 2, 2011, the small LPG

operator must develop and implement an IM program that includes a written IM plan as specified in paragraph (17)(G)2. The IM program for these pipelines should reflect the relative simplicity of these types of pipelines.

1. 2. Elements. A written integrity management plan must

address, at a minimum, the following elements:

1. A. Knowledge. The operator must demonstrate

knowledge of its pipeline, which, to the extent known, should include the approximate location and material of its pipeline. The operator must identify additional information needed and provide a plan for gaining knowledge over time through normal activities conducted on the pipeline (e.g., design, construction, operations, or maintenance activities);

1. B. Identify threats. The operator must consider, at

minimum, the following categories of threats (existing and potential): corrosion, natural forces, excavation damage, other outside force damage, material or weld failure, equipment failure, and incorrect operation;

1. C. Rank risks. The operator must evaluate the risks

to its pipeline and estimate the relative importance of each identified threat;

1. D. Identify and implement measures to mitigate risks.

The operator must determine and implement measures designed to reduce the risks from failure of its pipeline;

1. E. Measure performance, monitor results, and evaluate

effectiveness. The operator must monitor, as a performance measure, the number of leaks eliminated or repaired on its pipeline and their causes; and

1. F. Periodic evaluation and improvement. The operator

must determine the appropriate period for conducting IM program evaluations based on the complexity of its pipeline and changes in factors affecting the risk of failure. An operator must re-evaluate its entire program at least every five (5) years. The operator must consider the results of the performance monitoring in these evaluations.

1. 3. Records. The operator must maintain, for a period of at

least ten (10) years, the following records:

1. A. A written IM plan in accordance with this subsection,

including superseded IM plans;

1. B. Documents supporting threat identification; and
2. C. Documents showing the location and material of all

piping and appurtenances that are installed after the effective date of the operator’s IM program and, to the extent known, the location and material of all pipe and appurtenances that were existing on the effective date of the operator’s program.

1. (18) Waivers of Compliance. Upon written request to the secretary of the commission, the commission, by authority order and under such terms and conditions as the commission deems appropriate, may waive in whole or part compliance with any of the requirements contained in this rule. Waivers will be granted only on a showing that gas safety is not compromised. If the waiver request would waive compliance with a federal requirement in 49 CFR part 192, additional actions shall be taken in accordance with 49 USC 60118 except when the provisions of subsection (17)(G) apply.

Appendix A—20 CSR 4240-40.030 (Reserved)

Appendix B to 20 CSR 4240-40.030 Appendix B—Qualification of Pipe and Components

1. I. List of Specifications.
2. A. Listed Pipe Specifications.

ANSI/API Specification 5L—Steel pipe, “API Specification for Line Pipe” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM A53/A53M—Steel pipe, “Standard Specification for Pipe, Steel Black and Hot-Dipped, Zinc-Coated, Welded and Seamless” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM A106/A106M—Steel pipe, “Standard Specification for Seamless Carbon Steel Pipe for High Temperature Service” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM A333/A333M—Steel pipe, “Standard Specification for Seamless and Welded Steel Pipe for Low Temperature Service” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM A381—Steel pipe, “Standard Specification for Metal-Arc- Welded Steel Pipe for Use with High-Pressure Transmission Systems” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM A671/A671M—Steel pipe, “Standard Specification for Electric-Fusion-Welded Pipe for Atmospheric and Lower Temperatures” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM A672/A672M—Steel pipe, “Standard Specification for Electric-Fusion-Welded Steel Pipe for High-Pressure Service at Moderate Temperatures” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM A691/A691M—Steel pipe, “Standard Specification for Carbon and Alloy Steel Pipe, Electric-Fusion-Welded for High- Pressure Service at High Temperatures” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM D2513—“Standard Specification for Polyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings” (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM F2817–10—‘‘Standard Specification for Poly (Vinyl Chloride) (PVC) Gas Pressure Pipe and Fittings for Maintenance or Repair’’ (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). B. Other Listed Specifications for Components.

ASME B16.40–2008—‘‘Manually Operated Thermoplastic Gas Shutoffs and Valves in Gas Distribution Systems’’ (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM D2513—‘‘Standard Specification for Polyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings’’ (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM F1055–98 (2006)—‘‘Standard Specification for Electrofusion Type Polyethylene Fittings for Outside Diameter Controlled Polyethylene Pipe and Tubing’’ (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM F1924–12—‘‘Standard Specification for Plastic Mechanical Fittings for Use on Outside Diameter Controlled Polyethylene Gas Distribution Pipe and Tubing’’ (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM F1948–12—‘‘Standard Specification for Metallic Mechanical Fittings for Use on Outside Diameter Controlled Thermoplastic Gas Distribution Pipe and Tubing’’ (incorporated by reference, in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM F1973–13—‘‘Standard Specification for Factory Assembled Anodeless Risers and Transition Fittings in Polyethylene (PE) and Polyamide 11 (PA 11) and Polyamide 12 (PA 12) Fuel Gas Distribution Systems’’ (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

ASTM F2817–10—‘‘Standard Specification for Poly (Vinyl Chloride) (PVC) Gas Pressure Pipe and Fittings for Maintenance or Repair’’ (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)).

1. II. Steel pipe of unknown or unlisted specification.

   1. A. Bending properties. For pipe two inches (2") (51 millimeters) or less in diameter, a length of pipe must be cold bent through at least ninety degrees (90º) around a cylindrical mandrel that has a diameter twelve (12) times the diameter of the pipe, without developing cracks at any portion and without opening the longitudinal weld. For pipe more than two inches (2") (51 millimeters) in diameter, the pipe must meet the requirements of the flattening tests set forth in ASTM A53/ A53M (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)), except that the number of tests must be at least equal to the minimum required in paragraph II.D. of this appendix to determine yield strength.
   2. B. Weldability. A girth weld must be made in the pipe by a welder who is qualified under section (5) of 20 CSR 4240-40.030. The weld must be made under the most severe conditions under which welding will be allowed in the field and by means of the same procedure that will be used in the field. On pipe more than four inches (4") (102 millimeters) in diameter, at least one (1) test weld must be made for each one hundred (100) lengths of pipe. On pipe four inches (4") (102 millimeters) or less in diameter, at least one (1) test weld must be made for each four hundred (400) lengths of pipe. The weld must be tested in accordance with API Standard 1104 (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). If the requirements of API Standard 1104 cannot be met, weldability may be established by making chemical tests for carbon and manganese, and proceeding in accordance with section IX of the ASME Boiler and Pressure Vessel Code (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). The same number of chemical tests must be made as are required for testing a girth weld.
   3. C. Inspection. The pipe must be clean enough to permit adequate inspection. It must be visually inspected to ensure that it is reasonably round and straight and there are no defects which might impair the strength or tightness of the pipe.

   4. D. Tensile properties. If the tensile properties of the pipe are not known, the minimum yield strength may be taken as twenty-four thousand (24,000) psi (165 MPa) or less, or the tensile properties may be established by performing tensile tests as set forth in API Specification 5L (incorporated by reference in 49 CFR 192.7 and adopted in subsection (1)(D)). All test specimens shall be selected at random and the following number of tests must be performed:

      Number of Tensile Tests—All Sizes

10 lengths or less 1 set of tests for each length. 11 to 100 lengths 1 set of tests for each 5 lengths, but not less than 10 tests. Over 100 lengths 1 set of tests for each 10 lengths, but not less than 20 tests.

If the yield-tensile ratio, based on the properties determined

by those tests, exceeds 0.85, the pipe may be used only as provided in paragraph (2)(C)3. of 20 CSR 4240-40.030. (192.55[c])

1. III. Steel pipe manufactured before November 12, 1970, to earlier editions of listed specifications. Steel pipe manufactured before November 12, 1970, in accordance with a specification of which a later edition is listed in section I. of this appendix, is qualified for use under this rule if the following requirements are met:

   1. A. Inspection. The pipe must be clean enough to permit adequate inspection. It must be visually inspected to ensure that it is reasonably round and straight and that there are no defects which might impair the strength or tightness of the pipe; and
   2. B. Similarity of specification requirements. The edition of the listed specification under which the pipe was manufactured must have substantially the same requirements with respect to the following properties as a later edition of that specification listed in section I. of this appendix: 1) Physical (mechanical) properties of pipe, including yield and tensile strength, elongation and yield to tensile ratio, and testing requirements to verify those properties; and 2) Chemical properties of pipe and testing requirements to verify those properties; and
   3. C. Inspection or test of welded pipe. On pipe with welded seams, one (1) of the following requirements must be met: 1) The edition of the listed specification to which the pipe was manufactured must have substantially the same requirements with respect to nondestructive inspection of welded seams and the standards for acceptance or rejection and repair as a later edition of the specification listed in section
2. I. of this appendix; or 2) The pipe must be tested in accordance with section
3. (10) of 20 CSR 4240-40.030 to at least one and one-fourth (1.25) times the maximum allowable operating pressure if it is to be installed in a Class 1 location and to at least one and one-half (1.5) times the maximum allowable operating pressure if it is to be installed in a Class 2, 3, or 4 location. Notwithstanding any shorter time period permitted under section (10) of 20 CSR 4240-40.030, the test pressure must be maintained for at least eight (8) hours. Appendix C to 20 CSR 4240-40.030 Appendix C—Qualification of Welders for Low Stress Level Pipe
4. I. Basic test. The test is made on pipe twelve inches (12") (305 millimeters) or less in diameter. The test weld must be made with the pipe in a horizontal fixed position so that the test weld includes at least one (1) section of overhead position welding. The beveling, root opening, and other details must conform to the specifications of the procedure under which the welder is being qualified. Upon completion, the test weld is cut into four
5. (4) coupons and subjected to a root bend test. If, as a result of this test, two (2) or more of the four (4) coupons develop a crack in the weld material, or between the weld material and base metal, that is more than one-eighth inch (1/8") (3.2 millimeters) long in any direction, the weld is unacceptable. Cracks that occur on the corner of the specimen during testing are not considered. A welder who successfully passes a butt-weld qualification test under this section shall be qualified to weld on all pipe diameters less than or equal to twelve inches (12").
6. II. Additional tests for welders of service line connections to mains. A service line connection fitting is welded to a pipe section with the same diameter as a typical main. The weld is made in the same position as it is made in the field. The weld is unacceptable if it shows a serious undercutting or if it has rolled edges. The weld is tested by attempting to break the fitting off the run pipe. The weld is unacceptable if it breaks and shows incomplete fusion, overlap, or poor penetration at the junction of the fitting and run pipe.
7. III. Periodic tests for welders of small service lines. Two (2) samples of the welder’s work, each about eight inches (8") (203 millimeters) long with the weld located approximately in the center, are cut from steel service line and tested as follows: 1) One sample is centered in a guided bend testing machine and bent to the contour of the die for a distance of two inches (2") (51 millimeters) on each side of the weld. If the sample shows any breaks or cracks after removal from the bending machine, it is unacceptable; and 2) The ends of the second sample are flattened and the entire joint subjected to a tensile strength test. If failure occurs adjacent to or in the weld metal, the weld is unacceptable. If a tensile strength testing machine is not available, this sample must also pass the bending test prescribed in paragraph III.1) of this appendix.

Appendix D to 20 CSR 4240-40.030 Appendix D—Criteria for Cathodic Protection and Determination of Measurements

1. I. Criteria for cathodic protection.

   1. A. Steel, cast iron, and ductile iron structures. 1) A negative (cathodic) polarized voltage of at least 0.85 volt, with reference to a saturated copper-copper sulfate half cell. Determination of this voltage must be made in accordance with sections II. and IV. of this appendix. 2) A minimum negative (cathodic) polarization voltage shift of one hundred (100) millivolts. This polarization voltage shift must be determined in accordance with sections III. and

2. IV. of this appendix. 3) A voltage at least as negative (cathodic) as that originally established at the beginning of the Tafel segment of the E-log-I curve. This voltage must be measured in accordance with section IV. of this appendix. 4) A net protective current from the electrolyte into the structure surface as measured by an earth current technique applied at predetermined current discharge (anodic) points of the structure.

   1. B. Aluminum structures. 1) Except as provided in I.B.3) and 4) of this appendix, a minimum negative (cathodic) voltage shift of one hundred fifty (150) millivolts, produced by the application of protective current. The voltage shift must be determined in accordance with sections II. and IV. of this appendix. 2) Except as provided in paragraphs I.B.3) and 4) of this appendix, a minimum negative (cathodic) polarization voltage shift of one hundred (100) millivolts. This polarization voltage shift must be determined in accordance with sections III. and

3. IV. of this appendix. 3) Notwithstanding the alternative minimum criteria in paragraphs I.B.1) and 2) of this appendix, aluminum, if cathodically protected at voltages in excess of one and twotenths (1.20) volts as measured with reference to a coppercopper sulfate half cell, in accordance with section IV. of this appendix, and compensated for the voltage (IR) drops other than those across the structure-electrolyte boundary may suffer corrosion resulting from the buildup of alkalis on the metal surface. A voltage in excess of one and two-tenths (1.20) volts may not be used unless previous test results indicate no appreciable corrosion will occur in the particular environment. 4) Because aluminum may suffer from corrosion under high pH conditions and because application of cathodic protection tends to increase the pH at the metal surface, careful investigation or testing must be made before applying cathodic protection to stop pitting attack on aluminum structures in environments with a natural pH in excess of eight (8).

   1. C. Copper structures. A minimum negative (cathodic)

polarization voltage shift of one hundred (100) millivolts. This polarization voltage shift must be determined in accordance with sections III. and IV. of this appendix.

1. D. Metals of different anodic potentials. A negative

(cathodic) voltage, measured in accordance with section IV. of this appendix, equal to that required for the most anodic metal in the system must be maintained. If amphoteric structures are involved that could be damaged by high alkalinity covered by paragraphs I.B.3) and 4) of this appendix, they must be electrically isolated with insulating flanges or the equivalent.

1. II. Interpretation of voltage measurement. Voltage (IR) drops other than those across the structure-electrolyte boundary must be adequately compensated for in order to obtain a valid interpretation of the voltage measurement in paragraphs I.A.1) and I.B.1) of this appendix. Possible methods of compensating for IR drops include: 1) Determining the cathodic voltage immediately upon interruption of the protective current; or 2) If interruption of the protective current is impractical for galvanic systems, the voltage measurements must be obtained at locations where the influence of potential gradients from nearby sacrificial anodes is minimized.
2. III. Determination of polarization voltage shift. The polarization voltage shift must be determined by interrupting the protective current and measuring the polarization decay. When the current is initially interrupted, an immediate voltage shift occurs. The voltage reading after the immediate shift must be used as the base reading from which to measure polarization decay in I.A.2), I.B.2), and I.C. of this appendix.

3. IV. Reference half cells.

   1. A. Except as provided in paragraphs IV.B. and IV.C. of this appendix, negative (cathodic) voltage must be measured between the structure surface and a saturated copper-copper sulfate half cell contacting the electrolyte.
   2. B. Other standard reference half cells may be substituted for the saturated copper-copper sulfate half cell. Two (2) commonly used reference half cells are listed here along with their voltage equivalent to—0.85 volt as referred to a saturated copper-copper sulfate half cell: 1) Saturated KCl calomel half cell:—0.78 volt; and 2) Silver-silver chloride half cell used in sea water:—0.80 volt.
   3. C. In addition to the standard reference half cells, an alternate metallic material or structure may be used in place of the saturated copper-copper sulfate half cell if its potential stability is assured and if its voltage equivalent referred to a saturated copper-copper sulfate half cell is established.

Appendix E to 20 CSR 4240-40.030 Appendix E—Table of Contents—Safety Standards— Transportation of Gas by Pipeline

20 CSR 4240-40.030(1) General

1. (A) What Is the Scope of this Rule? (192.1)
2. (B) Definitions. (192.3)
3. (C) Class Locations. (192.5)
4. (D) Incorporation By Reference of the Federal Regulation at 49 CFR 192.7. (192.7)
5. (E) Gathering Lines. (192.8 and 192.9)
6. (F) Petroleum Gas Systems. (192.11)
7. (G) What General Requirements Apply to Pipelines Regulated Under this Rule? (192.13)
8. (H) Conversion to Service Subject to this Rule. (192.14)
9. (I) Rules of Regulatory Construction. (192.15)
10. (J) Filing of Required Plans, Procedures, and Programs.
11. (K) Customer Notification Required by Section 192.16 of 49 CFR 192. (192.16)
12. (L) Customer Notification, Paragraph (12)(S)2.
13. (M) How to Notify PHMSA and Designated Commission Personnel. (192.18)

20 CSR 4240-40.030(2) Materials

1. (A) Scope. (192.51)
2. (B) General. (192.53)
3. (C) Steel Pipe. (192.55)
4. (D) Plastic Pipe. (192.59)
5. (E) Marking of Materials. (192.63)
6. (F) Transportation of Pipe. (192.65)
7. (G) Records: Material Properties. (192.67)
8. (H) Storage and Handling of Plastic Pipe and Associated Components. (192.69)

20 CSR 4240-40.030(3) Pipe Design

1. (A) Scope. (192.101)
2. (B) General. (192.103)
3. (C) Design Formula for Steel Pipe. (192.105)
4. (D) Yield Strength (S) for Steel Pipe. (192.107)
5. (E) Nominal Wall Thickness (t) for Steel Pipe. (192.109)
6. (F) Design Factor (F) for Steel Pipe. (192.111)
7. (G) Longitudinal Joint Factor (E) for Steel Pipe. (192.113)
8. (H) Temperature Derating Factor (T) for Steel Pipe. (192.115)
9. (I) Design of Plastic Pipe. (192.121)
10. (J) Reserved. (192.123)
11. (K) Design of Copper Pipe for Repairs. (192.125)
12. (L) Additional Design Requirements for Steel Pipe Using Alternative Maximum Allowable Operating Pressure. (192.112)
13. (M) Records: Pipe design. (192.127)

20 CSR 4240-40.030(4) Design of Pipeline Components

1. (A) Scope. (192.141)
2. (B) General Requirements. (192.143)
3. (C) Qualifying Metallic Components. (192.144)
4. (D) Valves. (192.145)
5. (E) Flanges and Flange Accessories. (192.147)
6. (F) Standard Fittings. (192.149)
7. (G) Tapping. (192.151)
8. (H) Components Fabricated by Welding. (192.153)
9. (I) Welded Branch Connections. (192.155)
10. (J) Extruded Outlets. (192.157)
11. (K) Flexibility. (192.159)
12. (L) Supports and Anchors. (192.161)
13. (M) Compressor Stations—Design and Construction. (192.163)
14. (N) Compressor Stations—Liquid Removal. (192.165)
15. (O) Compressor Stations—Emergency Shutdown. (192.167)
16. (P) Compressor Stations—Pressure Limiting Devices. (192.169)
17. (Q) Compressor Stations—Additional Safety Equipment. (192.171)
18. (R) Compressor Stations—Ventilation. (192.173)
19. (S) Pipe-Type and Bottle-Type Holders. (192.175)
20. (T) Additional Provisions for Bottle-Type Holders. (192.177)
21. (U) Transmission Line Valves. (192.179)
22. (V) Distribution Line Valves. (192.181)
23. (W) Vaults—Structural Design Requirements. (192.183)
24. (X) Vaults—Accessibility. (192.185)
25. (Y) Vaults—Sealing, Venting, and Ventilation. (192.187)
26. (Z) Vaults—Drainage and Waterproofing. (192.189)
27. (AA) Risers Installed After January 22, 2019. (192.204)
28. (BB) Valve Installation in Plastic Pipe. (192.193)
29. (CC) Protection Against Accidental Overpressuring. (192.195)
30. (DD) Control of the Pressure of Gas Delivered From Transmission Lines and High-Pressure Distribution Systems to Service Equipment. (192.197)
31. (EE) Requirements for Design of Pressure Relief and Limiting Devices. (192.199)
32. (FF) Required Capacity of Pressure Relieving and Limiting Stations. (192.201)
33. (GG) Instrument, Control, and Sampling Pipe and Components. (192.203)
34. (HH) Passage of Internal Inspection Devices. (192.150)
35. (II) Records: Pipeline Components. (192.205)

20 CSR 4240-40.030(5) Welding of Steel in Pipelines

1. (A) Scope. (192.221)
2. (B) General.
3. (C) Welding Procedures. (192.225)
4. (D) Qualification of Welders and Welding Operators. (192.227)
5. (E) Limitations on Welders and Welding Operators. (192.229)
6. (F) Protection From Weather. (192.231)
7. (G) Miter Joints. (192.233)
8. (H) Preparation for Welding. (192.235)
9. (I) Inspection and Test of Welds. (192.241)
10. (J) Nondestructive Testing. (192.243)
11. (K) Repair or Removal of Defects. (192.245)

20 CSR 4240-40.030(6) Joining of Materials Other Than by Welding

1. (A) Scope. (192.271)
2. (B) General. (192.273)
3. (C) Cast Iron Pipe. (192.275)
4. (D) Ductile Iron Pipe. (192.277)
5. (E) Copper Pipe. (192.279)
6. (F) Plastic Pipe. (192.281)
7. (G) Plastic Pipe—Qualifying Joining Procedures. (192.283)
8. (H) Plastic Pipe—Qualifying Persons to Make Joints. (192.285)
9. (I) Plastic Pipe—Inspection of Joints. (192.287)

20 CSR 4240-40.030(7) General Construction Requirements for Transmission Lines and Mains

1. (A) Scope. (192.301)
2. (B) Compliance With Specifications or Standards. (192.303)
3. (C) Inspection—General. (192.305)
4. (D) Inspection of Materials. (192.307)
5. (E) Repair of Steel Pipe. (192.309)
6. (F) Repair of Plastic Pipe During Construction. (192.311)
7. (G) Bends and Elbows. (192.313)
8. (H) Wrinkle Bends in Steel Pipe. (192.315)
9. (I) Protection From Hazards. (192.317)
10. (J) Installation of Pipe in a Ditch. (192.319)
11. (K) Installation of Plastic Pipe. (192.321)
12. (L) Casing. (192.323)
13. (M) Underground Clearance. (192.325)
14. (N) Cover. (192.327)
15. (O) Additional Construction Requirements for Steel Pipe Using Alternative Maximum Allowable Operating Pressure. (192.328)
16. (P) Installation of Plastic Pipelines by Trenchless Excavation. (192.329)

20 CSR 4240-40.030(8) Customer Meters, Service Regulators, and Service Lines

1. (A) Scope, Compliance with Specifications or Standards, and Inspections. (192.351)
2. (B) Service Lines and Yard Lines.
3. (C) Customer Meters and Regulators—Location. (192.353)
4. (D) Customer Meters and Regulators—Protection From Damage. (192.355)
5. (E) Customer Meters and Regulators— Installation. (192.357)
6. (F) Customer Meter Installations—Operating Pressure. (192.359)
7. (G) Service Lines—Installation. (192.361)
8. (H) Service Lines—Valve Requirements. (192.363)
9. (I) Service Lines—Location of Valves. (192.365)
10. (J) Service Lines—General Requirements for Connections to Main Piping. (192.367)
11. (K) Service Lines—Connections to Cast Iron or Ductile Iron Mains. (192.369)
12. (L) Service Lines—Steel. (192.371)
13. (M) Service Lines—Plastic. (192.375)
14. (N) New Service Lines Not in Use. (192.379)
15. (O) Service Lines—Excess Flow Valve Performance Standards. (192.381)
16. (P) Excess Flow Valve Installation. (192.383)
17. (Q) Manual Service Line Shut-Off Valve Installation. (192.385)
18. (R) Installation of Plastic Service Lines by Trenchless Excavation. (192.376)

20 CSR 4240-40.030(9) Requirements for Corrosion Control

1. (A) Scope. (192.451)
2. (B) How Does this Section Apply to Converted Pipelines and Regulated Onshore Gathering Lines? (192.452)
3. (C) General. (192.453)
4. (D) External Corrosion Control—Buried or Submerged Pipelines Installed After July 31, 1971. (192.455)
5. (E) External Corrosion Control—Buried or Submerged Pipelines Installed Before August 1, 1971. (192.457)
6. (F) External Corrosion Control—Inspection of Buried Pipeline When Exposed. (192.459)
7. (G) External Corrosion Control—Protective Coating. (192.461)
8. (H) External Corrosion Control—Cathodic Protection. (192.463)
9. (I) External Corrosion Control—Monitoring. (192.465)
10. (J) External Corrosion Control—Electrical Isolation. (192.467)
11. (K) External Corrosion Control—Test Stations. (192.469)
12. (L) External Corrosion Control—Test Leads. (192.471)
13. (M) External Corrosion Control—Interference Currents. (192.473)
14. (N) Internal Corrosion Control—General and Monitoring. (192.475 and 192.477)
15. (O) Internal Corrosion Control—Design and Construction of Transmission Line. (192.476)
16. (P) Atmospheric Corrosion Control—General. (192.479)
17. (Q) Atmospheric Corrosion Control—Monitoring. (192.481)
18. (R) Remedial Measures—General. (192.483)
19. (S) Remedial Measures—Transmission Lines. (192.485)
20. (T) Remedial Measures—Distribution Lines Other Than Cast Iron or Ductile Iron Lines. (192.487)
21. (U) Remedial Measures—Cast Iron and Ductile Iron Pipelines. (192.489)
22. (V) Corrosion Control Records. (192.491)
23. (W) Direct Assessment. (192.490)
24. (X) In-line Inspection of Pipelines. (192.493)

20 CSR 4240-40.030(10) Test Requirements

1. (A) Scope. (192.501)
2. (B) General Requirements. (192.503)
3. (C) Strength Test Requirements for Steel Pipelines to Operate at a Hoop Stress of Thirty Percent (30%) or More of SMYS. (192.505)
4. (D) Test Requirements for Pipelines to Operate at a Hoop Stress Less Than Thirty Percent (30%) of SMYS and At or Above One Hundred (100) psi (689 kPa) gauge. (192.507)
5. (E) Test Requirements for Pipelines to Operate Below One Hundred (100) psi (689 kPa) gauge. (192.509)
6. (F) Test Requirements for Service Lines. (192.511)
7. (G) Test Requirements for Plastic Pipelines. (192.513)
8. (H) Environmental Protection and Safety Requirements. (192.515)
9. (I) Records. (192.517)
10. (J) Test Requirements for Customer-Owned Fuel Lines.
11. (K) Transmission Lines: Spike Hydrostatic Pressure Test. (192.506)

20 CSR 4240-40.030(11) Uprating

1. (A) Scope. (192.551)
2. (B) General Requirements. (192.553)
3. (C) Uprating to a Pressure That Will Produce a Hoop Stress of Thirty Percent (30%) or More of SMYS in Steel Pipelines. (192.555)
4. (D) Uprating—Steel Pipelines to a Pressure That Will Produce a Hoop Stress Less Than Thirty Percent (30%) of SMYS—Plastic, Cast Iron, and Ductile Iron Pipelines. (192.557)

20 CSR 4240-40.030(12) Operations

1. (A) Scope. (192.601)
2. (B) General Provisions. (192.603)
3. (C) Procedural Manual for Operations, Maintenance, and Emergencies. (192.605)
4. (D) Qualification of Pipeline Personnel. (Subpart N)
5. (E) Verification of Pipeline Material Properties and Attributes: Steel Transmission Pipelines. (192.607)
6. (F) Change in Class Location—Required Study. (192.609)
7. (G) Change in Class Location—Confirmation or Revision of Maximum Allowable Operating Pressure. (192.611)
8. (H) Continuing Surveillance. (192.613)
9. (I) Damage Prevention Program. (192.614)
10. (J) Emergency Plans. (192.615)
11. (K) Public Awareness. (192.616)
12. (L) Investigation of Failures. (192.617)
13. (M) Maximum Allowable Operating Pressure—Steel or Plastic Pipelines. (192.619 and 192.620)
14. (N) Maximum Allowable Operating Pressure—High-Pressure Distribution Systems. (192.621)
15. (O) Maximum and Minimum Allowable Operating Pressure— Low-Pressure Distribution Systems. (192.623)
16. (P) Odorization of Gas. (192.625)
17. (Q) Tapping Pipelines Under Pressure. (192.627)
18. (R) Purging of Pipelines. (192.629)
19. (S) Providing Service to Customers.
20. (T) Control Room Management. (192.631)
21. (U) Maximum Allowable Operating Pressure Reconfirmation: Steel Transmission Pipelines. (192.624)
22. (V) Engineering Critical Assessment for Maximum Allowable Operating Pressure Reconfirmation: Steel Transmission Pipelines. (192.632)

20 CSR 4240-40.030(13) Maintenance

1. (A) Scope. (192.701)
2. (B) General. (192.703)
3. (C) Transmission Lines—Patrolling. (192.705)
4. (D) Transmission Lines—Leakage Surveys. (192.706)
5. (E) Line Markers for Mains and Transmission Lines. (192.707)
6. (F) Record Keeping.
7. (G) Transmission Lines—General Requirements for Repair Procedures. (192.711)
8. (H) Transmission Lines—Permanent Field Repair of Imperfections and Damages. (192.713)
9. (I) Transmission Lines—Permanent Field Repair of Welds. (192.715)
10. (J) Transmission Lines—Permanent Field Repair of Leaks. (192.717)
11. (K) Transmission Lines—Testing of Repairs. (192.719)
12. (L) Distribution Systems—Patrolling. (192.721)
13. (M) Distribution Systems—Leakage Surveys. (192.723)
14. (N) Test Requirements for Reinstating Service Lines and Fuel Lines. (192.725)
15. (O) Abandonment or Deactivation of Facilities. (192.727)
16. (P) Compressor Stations—Inspection and Testing of Relief Devices. (192.731)
17. (Q) Compressor Stations—Storage of Combustible Materials and Gas Detection. (192.735 and 192.736)
18. (R) Pressure Limiting and Regulating Stations—Inspection and Testing. (192.739)
19. (S) Pressure Limiting and Regulating Stations—Telemetering or Recording Gauges. (192.741)
20. (T) Pressure Limiting and Regulating Stations—Capacity of Relief Devices. (192.743)
21. (U) Valve Maintenance—Transmission Lines. (192.745)
22. (V) Valve Maintenance—Distribution Systems. (192.747)
23. (W) Vault Maintenance. (192.749)
24. (X) Prevention of Accidental Ignition. (192.751)
25. (Y) Caulked Bell and Spigot Joints. (192.753)
26. (Z) Protecting or Replacing Disturbed Cast Iron Pipelines. (192.755)
27. (AA) Repair of Plastic Pipe. (192.720)
28. (BB) Pressure Regulating, Limiting, and Overpressure Protection—Individual Service Lines Directly Connected to Regulated Gathering or Transmission Pipelines. (192.740)
29. (CC) Joining Plastic Pipe by Heat Fusion; Equipment Maintenance and Calibration. (192.756)
30. (DD) Transmission Lines: Assessments Outside of High Consequence Areas. (192.710)
31. (EE) Analysis of Predicted Failure Pressure. (192.712)
32. (FF) Launcher and Receiver Safety. (192.750)

20 CSR 4240-40.030(14) Gas Leaks

1. (A) Scope.
2. (B) Investigation and Classification Procedures.
3. (C) Leak Classifications.

20 CSR 4240-40.030(15) Replacement Programs

1. (A) Scope.
2. (B) Replacement Programs—General Requirements.
3. (C) Replacement Program—Unprotected Steel Service Lines and Yard Lines.
4. (D) Replacement Program—Cast Iron.
5. (E) Replacement/Cathodic Protection Program—Unprotected Steel Transmission Lines, Feeder Lines, and Mains.

20 CSR 4240-40.030(16) Pipeline Integrity Management for Transmission Lines

20 CSR 4240-40.030(17) Gas Distribution Pipeline Integrity Management (IM)

1. (A) What Definitions Apply to this Section? (192.1001)
2. (B) What Do the Regulations in this Section Cover? (192.1003)
3. (C) What Must a Gas Distribution Operator (Other than a Small LPG Operator) Do to Implement this Section? (192.1005)
4. (D) What Are the Required Elements of an Integrity Management Plan? (192.1007)
5. (E) Reserved.
6. (F) What Records Must an Operator Keep? (192.1011)
7. (G) When May an Operator Deviate from Required Periodic Inspections Under this Rule? (192.1013)
8. (H) What Must a Small LPG Operator Do to Implement this Section? (192.1015)

20 CSR 4240-40.030(18) Waivers of Compliance

AUTHORITY: sections 386.250, 386.310, and 393.140, RSMo 2016.* This rule originally filed as 4 CSR 240-40.030. Original rule filed Feb. 23, 1968, effective March 14, 1968. Amended: Filed Dec. 28, 1970, effective Jan. 6, 1971. Amended: Filed Dec. 29, 1971, effective Jan. 7, 1972. Amended: Filed Feb. 16, 1973, effective Feb. 26, 1973. Amended: Filed Feb. 1, 1974, effective Feb. 11, 1974. Amended: Filed Dec. 19, 1975, effective Dec. 29, 1975. Emergency amendment filed Jan. 17, 1977, effective Jan. 27, 1977, expired May 27, 1977. Amended: Filed Jan. 17, 1977, effective June 1, 1977. Emergency amendment filed March 15, 1978, effective March 25, 1978, expired July 23, 1978. Amended: Filed March 15, 1978, effective July 13, 1978. Amended: Filed July 5, 1978, effective Oct. 12, 1978. Amended: Filed July 13, 1978, effective Oct. 12, 1978. Amended: Filed Jan. 12, 1979, effective April 12, 1979. Amended: Filed May 27, 1981, effective Nov. 15, 1981. Amended: Filed Dec. 28, 1981, effective July 15, 1982. Amended: Filed Jan. 25, 1983, effective June 16, 1983. Amended: Filed Jan. 17, 1984, effective June 15, 1984. Amended: Filed Nov. 16, 1984, effective April 15, 1985. Amended: Filed Jan. 22, 1986, effective July 18, 1986. Amended: Filed May 4, 1987, effective July 24, 1987. Amended: Filed Feb. 2, 1988, effective April 28, 1988. Rescinded and readopted: Filed May 17, 1989, effective Dec. 15, 1989. Amended: Filed Oct. 7, 1994, effective May 28, 1995. Amended: Filed April 9, 1998, effective Nov. 30, 1998. Amended: Filed Dec. 14, 2000, effective May 30, 2001. Amended: Filed Oct. 15, 2007, effective April 30, 2008. Amended: Filed Nov. 29, 2012, effective May 30, 2013. Amended: Filed Nov. 14, 2016, effective June 30, 2017. Amended: Filed June 4, 2018, effective Jan. 30, 2019. Amended: Filed Dec. 12, 2019, effective July 30, 2020. Amended: Filed June 29, 2021, effective Jan. 30, 2022. Amended: Filed July 29, 2022, effective Feb. 28, 2023. *Original authority: 386.250, RSMo 1939, amended 1963, 1967, 1977, 1980, 1987, 1988, 1991, 1993, 1995, 1996; 386.310, RSMo 1939, amended 1979, 1989, 1996; and 393.140, RSMo 1939, amended 1949, 1967. Fields v. Missouri Power & Light Company, 374 SW2d 17 (Mo. 1963). Violations of general law, municipal ordinances, rules of the Public Service Commission and the like are considered and held to be negligence per se. Here, violation of a rule of a private gas company filed with the P.S.C. cannot result in the creation of a cause of action in favor of another person separate and apart from an action based on common law negligence.