Mo. Code Regs. Ann. tit. 10, § 23-5.050
Construction Standards for Closed-Loop Heat Pump Wells
Effective Dec 30, 2013sections 256.606 and 256.626, RSMo 2000.* Emergency rule filed Nov. 16, 1993, effective Dec. 11, 1993, expired April 9, 1994. Original rule filed Aug. 17, 1993, effective March 10, 1994. Amended: Filed July 13, 1994, effective Jan. 29, 1995. Amended: Filed Nov. 1, 1995, effective June 30, 1996. Amended: Filed Dec. 16, 2002, effective June 30, 2003. Emergency amendment filed March 21, 2005, effective April 1, 2005, expired Sept. 27, 2005. Amended: Filed Sept. 27, 2005, effective April 30, 2006. Amended: Filed Jan. 4, 2007, effective Aug. 30, 2007. Amended: Filed May 17, 2013, effective Dec. 30, 2013. *Original authority: 256.606, RSMo 1991 and 256.626, RSMo 1985, amended 1991Division of Geology and Land Survey
PURPOSE: This rule describes the minimum standards for a properly constructed closedloop heat pump well.
- (1) Casing Material. If permanent casing is needed in a heat pump well, it must meet standards set in 10 CSR 23-3.030 for steel and 10 CSR 23-3.070 for plastic and must be grouted full-length.
(2) Heat Pump Loop Material. In a closedloop heat pump well, the material used to make up the heat-exchange loop that is placed in the borehole or trench must be composed of high density polyethylene or polybutylene pipe and must be installed and grouted without delay upon completion of drilling each well.
- (A) High Density Polyethylene Pipe. This pipe must be manufactured in accordance with dimensional specifications of ASTM D- 2513 or ASTM F-714 and must have a minimum cell classification of PE345434C or PE355434C when tested under ASTM D- 3350 to be acceptable for use in closed-loop heat pump systems.
(B) Polybutylene Pipe. This pipe must be manufactured in accordance with ASTM D- 2581. The pipe material must be—
- 1. Either Class B (general purpose and
dielectric, in colors) or Class C (weather resistant, black in color containing not less than two percent (2%) carbon black);
- 2. Type II (density, ninety-one thou-
sandths to ninety-two thousandths (.0091– .0092) grams per centimeter (g/cm));
- 3. Grade 1 (flow rate twenty-five thou-
sandths to seventy-five thousandths (.0025– .0075) gallons per ten (10) minutes (g/10 min)).
- (C) Other pipe may be used if approval is granted in advance by the division.
(3) Connecting Closed-Loop Pipe. Polyethylene and polybutylene pipe must be thermally fused according to the pipe manufacturer’s specifications and must not leak after assembly.
- (A) Other connection methods may be used if approval is granted in advance by the division.
(4) Heat Transfer Fluid. The fluid used inside the closed-loop assembly must be approved by the board and meet the following standards:
(A) Heat transfer fluids must be composed of—
- 1. Inhibited glycol;
- 2. Methanol;
- 3. Water;
- 4. Ethanol; or
- 5. Other fluids may be used if approval
by the division is received in advance.
(B) The fluid as it is used in a diluted state in the closed-loop must have the following properties:
- 1. Be ninety percent (90%) biodegrad-
able;
- 2. Demonstrate low corrosion to all
materials common to ground source heat pump systems;
- 3. Be homogeneous, uniform in color,
free from lumps, skins, and foreign material that would be detrimental to fluid usage;
- 4. Not have a flash point lower than
ninety degrees Celsius (90°C);
- 5. Not have a five- (5-) day biological
oxygen demand (BOD) at ten degrees Celsius (10°C) that exceeds two-tenths (0.2) gram oxygen per gram nor be less than one-tenth (0.1) gram oxygen per gram;
- 6. Have a toxicity that is less than the
lethal dose (LD) of fifty (50) oral-rats of five (5) grams per kilogram; and
- 7. Show neither separation, or increase
in turbidity, from exposure to heat or cold; and
- (C) While this rule attempts to define antifreeze fluids that will protect the environment, it is the responsibility of the permittee to take necessary precautions to ensure groundwater protection.
(5) Borehole Size. The hole size for heat pump wells that are grouted full-length with high solids bentonite slurry (see 10 CSR 23- 5.050(9)(A)) must be of sufficient size to allow placement of the pipe and placement of a tremie to emplace the high solids bentonite slurry grout. The slurry must be pumped via tremie to fill the hole and surround all pipes. There must be at least one-half inch (1/2") between the hole and all pipes. If full-length high solids bentonite slurry is not used, then the following hole sizes are required:
- (A) At least a six-inch (6") borehole when the loop pipe is one and one-quarter inch (1 1/4") or greater in diameter;
- (B) At least a five-inch (5") borehole when the loop pipe is less than one and one-quarter inch (1 1/4") in diameter.
- (6) Borehole Depth. Closed-loop heat pump wells must not be deeper than five hundred feet (500'). A variance must be obtained in advance, from the division, to drill a heat pump well deeper than five hundred feet (500'). Total depth of a new heat pump well in Special Area 3 and Special Area 4 shall be determined in advance of drilling by the division.
(7) Grouting Depth of Vertical Heat Pump Wells. Grouting the annulus of a heat pump well must be completed immediately after the well is drilled due to cave-in potential in the uncased hole.
- (A) Vertical heat pump wells require the annular space between the loop material, borehole, and/or casing to be grouted full length using materials in 10 CSR 23- 5.050(8).
- (B) Vertical heat pump wells drilled two hundred feet (200') or less that are not grouted full-length, must follow the hole size requirements stated in section (5) and nonslurry bentonite plugs must be placed in the borehole. A plug (first plug) must be placed forty feet (40') above the total depth of the borehole. This plug must be composed of bentonite chips or pellets utilizing at least one
- (1) bag of bentonite resulting in at least a five foot (5') plug. Every forty feet (40') of borehole that exists above the first plug must have a plug set as described in this section. A near surface plug, consisting of bentonite granules or powder, must be set from a point ten feet (10') below the bottom of the trench that connects the closed-loop to the heat pump machine to the base of the trench. All bentonite plugs must be hydrated immediately with six to eight (6–8) gallons of potable water for each bag of bentonite after emplacement if they are in the unsaturated zone. All clean fill material placed between the bentonite plugs must be chlorinated. Clean fill is defined as sand, local drill cuttings, pea gravel, varied sized agricultural lime, or clean aggregate free from contamination. Contractors utilizing this type of grouting method must notify the division at least forty-eight (48) hours prior to beginning any construction on the system. The division will maintain a list of current notification methods (includes, but is not limited to, telephone, fax, email, voice mail, and the department’s online notification system) and contact information available online or upon request. Notification information must include: owner name, owner address, GPS location, date work is to begin, primary contractor name, primary contractor permit number, drilling contractor name, and drilling contractor permit number.
(8) Approved Grout Materials. The following four (4) grout types are permitted for use in heat pump wells:
- (A) Bentonite Slurry. High solids sodium bentonite slurry must be at least twenty percent to thirty percent (20%–30%) by weight solids to be used as grout. Thickened drilling mud or thinner bentonite slurry is strictly prohibited. Specialized pumps are required to pump a high solids bentonite slurry. When bentonite slurry is used, it must be applied in one (1) continual motion, through a tremie lowered to the grouting point. It is recommended that full-length grout be used in all vertical closed-loop heat pump wells. The tremie pipe may be removed while the borehole is filled or removed afterward;
- (B) Nonslurry Bentonite. Chipped or pelletized bentonite varieties that are designed to fall through standing water may only be used when sealing the annulus of a well that is below the water level in the saturated zone. Complete hydration is difficult to achieve when using dry nonslurry bentonite in the unsaturated zone. All nonslurry sodium bentonite varieties may be used in the unsaturated zone if the hole is dry and no bridging occurs. The dry bentonite must be hydrated after emplacement. The effective use of nonslurry bentonite as a sealing agent depends on the efficient hydration of the product;
- (C) Thermal Grout Slurry. Grout containing at least seven and one-half percent (7.5%) by weight bentonite solids and no more than sixty-five percent (65%) by weight silica solids may be used as grout. Specialized pumps are required to pump thermal grout slurry through a tremie lowered to within twenty feet (20') of the base of the borehole; and
- (D) Other Grout. Other types of grout may be used if approval is granted in advance by the division.
- (9) Wells that Encounter Karst Conditions. When a borehole encounters caves or larger fractures, grouting may become difficult. Chlorinated clean fill, such as gravel or sand, may be used to fill these intervals. Small fractures are effectively sealed by using chipped, hydrated bentonite. If the borehole cannot be grouted as specified, it must be plugged.
- (10) Jetted Heat Pump Wells. Closed-loop heat pump wells that are jetted in Area 5 (see Figure 5) must not be deeper that seventy-five feet (75') and at least the upper ten feet (10') of borehole must be grouted.
- (11) Heat Pump Wells in Special Area 3. Portions of Franklin County within and south of the city of New Haven are listed as Special Area 3 (Figures 7B and 7C, 10 CSR 23- 3.100(7)) due to the contamination of por- 10 CSR 23-5
tions of the aquifer by one (1) or more of the following chemicals of concern: tetrachloroethylene (PCE), trichloroethylene (TCE), PCE degradation products and TCE degradation products or other contaminants of the National Public Drinking Water Regulations (NPDWR). In this area it is necessary to utilize more stringent construction standards for new heat pump wells that are drilled into the aquifer. In Special Area 3 a qualified and properly trained individual shall collect all groundwater samples for analysis of chemicals of concern.
- (A) The division shall be consulted before constructing a new heat pump well in Special Area 3. The division will provide specific guidance on heat pump well drilling protocol and construction specifications on a case-bycase basis. The division must provide written approval for all new heat pump wells in Special Area 3 prior to construction.
- (B) All drilling-derived fluids and solid materials from heat pump wells drilled in Special Area 3 shall be containerized, sampled, and managed pursuant to Missouri hazardous waste management regulations.
- (C) Any heat pump well drilling operation, in which PCE and/or TCE is encountered in a pure-product phase (also known as dense nonaqueous phase liquid or DNAPL), drilling shall cease and the division shall be notified immediately. The division will determine further action.
- (12) Heat Pump Wells in Special Area 4. Portions of St. Charles County west of the city of Weldon Spring are listed as Special Area 4 (Figure 7D, 10 CSR 23-3.100(8)) due to the contamination of portions of the aquifer by one (1) or more of the following chemicals of concern: trinitrotoluene (TNT) and dinitrotoluene (DNT) at the Army Corps of Engineers (COE) site, 2,4,6-TNT, 2,4-DNT, 2,6- DNT, dinitrobenzene (1,3-DB), nitrobenzene (NB), nitrate, uranium, and trichloroethylene
(TCE) at the Department of Energy (DOE) main site, uranium and 2,4-DNT at the DOE Quarry, or other contaminants of the National Public Drinking Water Regulations (NPDWR). In this area it is necessary to utilize more stringent construction standards for new heat pump wells that are drilled into or through the shallow aquifer defined as the Burlington Keokuk/Fern Glen formation(s) at the main site and the Kimmswick limestone at the DOE Quarry. In Special Area 4 a qualified and properly trained individual shall collect all groundwater samples for analysis of chemicals of concern. Sampling qualifications and training requirements will be determined in advance of sampling by the division and approval will be issued in written format.
- (A) The division shall be consulted before constructing a new heat pump well in Special Area 4. The division will provide specific guidance on heat pump well drilling protocol and construction specifications on a case-bycase basis. The division must provide written approval for all new heat pump wells prior to construction.
- (B) All drilling-derived fluids and solid materials shall be containerized, sampled, and managed pursuant to Missouri hazardous waste management regulations.
AUTHORITY: sections 256.606 and 256.626, RSMo 2000.* Emergency rule filed Nov. 16, 1993, effective Dec. 11, 1993, expired April 9, 1994. Original rule filed Aug. 17, 1993, effective March 10, 1994. Amended: Filed July 13, 1994, effective Jan. 29, 1995. Amended: Filed Nov. 1, 1995, effective June 30, 1996. Amended: Filed Dec. 16, 2002, effective June 30, 2003. Emergency amendment filed March 21, 2005, effective April 1, 2005, expired Sept. 27, 2005. Amended: Filed Sept. 27, 2005, effective April 30, 2006. Amended: Filed Jan. 4, 2007, effective Aug. 30, 2007. Amended: Filed May 17, 2013, effective Dec. 30, 2013. *Original authority: 256.606, RSMo 1991 and 256.626, RSMo 1985, amended 1991.