Mo. Code Regs. Ann. tit. 10, § 20-8.180
PURPOSE: The following criteria have been prepared as a guide for the design of biological treatment facilities. This rule is to be used with rules 10 CSR 20-8.110–10 CSR 20- 8.220 for the planning and design of the complete treatment facility. This rule reflects the minimum requirements of the Missouri Clean Water Commission as regards adequacy of design, submission of plans, approval of plans and approval of completed sewage works. Deviation from these minimum requirements will be allowed where sufficient documentation is presented to justify the deviation. These criteria are taken largely from Great Lakes-Upper Mississippi River Board of State Sanitary Engineers Recommended Standards for Sewage Works and are based on the best information presently available. These criteria were originally filed as 10 CSR 20-8.030. It is anticipated that they will be subject to review and revision periodically as additional information and methods appear. Addenda or supplements to this publication will be furnished to consulting engineers and city engineers. If others desire to receive addenda or supplements, please advise the Clean Water Commission so that the name can be added to the mailing list.
Editor’s Note: The secretary of state has determined that the publication of this rule in its entirety would be unduly cumbersome or expensive. The entire text of the material referenced has been filed with the secretary of state. This material may be found at the Office of the Secretary of State or at the headquarters of the agency and is available to any interested person at a cost established by state law.
(3) Trickling Filters.
(B) Hydraulics.
1. Distribution.
distributed over the filter by rotary distributors or other suitable devices which will ensure uniform distribution to the surface area. At design average flow, the deviation from a calculated uniformly distributed volume per square foot (m2) of the filter surface shall not exceed plus or minus ten percent (±10%) at any point. All hydraulic factors involving proper distribution of sewage on the filters shall be submitted to the agency.
type distributions, a minimum head of twenty-four inches (24") (61 cm) between low water level in siphon chamber and center of arms is required. Similar allowance in design shall be provided for added pumping head requirements where pumping to the reaction type distributor is used.
of six inches (6") (15 cm) between media and distributor arms shall be provided. Greater clearance is essential where icing may occur.
filters by siphons, pumps or by gravity discharge from preceding treatment units when suitable flow characteristics have been developed. Application of the sewage shall be practically continuous. The piping system shall be designed for recirculation.
including dosing equipment and distributor shall be designed to provide capacity for the peak hourly flow rate including recirculation required under paragraph (3)(E)5. of this rule.
(C) Media.
rock, slag or specially manufactured material. The media shall be durable, resistant to spalling or flaking and be relatively insoluble in sewage. The top eighteen inches (18") (46 cm) shall have a loss by the twenty (20)-cycle, sodium sulfate soundness test of not more than ten percent (10%), as prescribed by the ASCE Manual of Engineering Practice, Number 13; the balance is to pass a ten (10)-cycle test using the same criteria. Slag media shall be free from iron. Manufactured media shall be resistant to ultraviolet degradation, disintegration, erosion, aging, all common acids and alkalies, organic compounds and fungus and biological attack. Media shall be either structurally capable of supporting a man’s weight or a suitable access walkway provided to allow for distributor maintenance.
shall have a minimum depth of five feet (5') (1.5 m) above the underdrains. Manufactured filter media should have a minimum depth of ten feet (10') (3m) to provide adequate contact time with the wastewater. Rock and/or slag filter media depths shall not exceed ten feet (10') (3m) and manufactured filter media depths shall not exceed thirty feet (30') (9.1m) except where special construction is justified through extensive pilot studies.
3. Size and grading of media.
Rock, slag and similar media shall not contain more than five percent (5%) by weight of pieces whose longest dimension is three (3) times the least dimension. They shall be free from thin elongated and flat pieces, dust, clay, sand or fine material and shall conform to the following size and grading when mechanically graded over vibrating screen with square openings.
Passing 4 1/2-inch (4 1/2") screen (11.4 cm)—one hundred percent (100%) by weight.
Retained on 3-inch (3") screen (7.6 cm)— ninety-five to one hundred percent (95– 100%) by weight.
Passing 2-inch (2") screen (5.1 cm)—0.2% by weight.
Passing 1-inch (1") screen (2.5 cm)—0.1% by weight.
will be evaluated on the basis of experience with installations handling similar wastes and loadings.
Material delivered to the filter site shall be stored on wood planks or other approved clean hard surfaced areas. All material shall be rehandled at the filter site and no material shall be dumped directly into the filter. Crushed rock, slag and similar media shall be washed and rescreened or forked at the filter site to remove all fines. The material shall be placed by hand to a depth of twelve inches (12") (30 cm) above the tile underdrains and the remainder of material may be placed by means of belt conveyors or equally effective methods approved by the engineer. All material shall be carefully placed so as not to damage the underdrains. Manufactured media shall be handled and placed as approved by the engineer. Trucks, tractors or other heavy equipment shall not be driven over the filter during or after construction.
(D) Underdrainage System.
semicircular inverts or equivalent should be provided and the underdrainage system shall cover the entire floor of the filter. Inlet openings into the underdrains shall have an unsubmerged gross combined area equal to at least fifteen percent (15%) of the surface area of the filter.
The underdrains shall have a minimum slope of one percent (1%). Effluent channels shall be designed to produce a minimum velocity of two feet (2') per second (0.61m/s) at average daily rate of application to the filter. The underdrainage system, effluent channels and effluent pipe shall be designed to permit free passage of air. The size of drains, channels and pipe should be so that not more than fifty percent (50%) of their cross section area will be submerged under the design peak hydraulic loading, including proposed or possible future or recirculated flows. Consideration shall be given to the use of forced ventilation, particularly for covered filters and deep manufactured media filters.
for flushing the underdrains. In small filters, use of a peripheral head channel with vertical vents is acceptable for flushing purposes. Inspection facilities should be provided.
(E) Special Features.
gates or other structures shall be provided so as to enable flooding of filters comprised of rock or slag media for filter fly control.
(4') (1.2 m) or more should be provided for tall, manufactured media filters to maximize the containment of windblown spray.
vices, underdrains, channels and pipes shall be installed so that they may be properly maintained, flushed or drained.
tion such as covers in severe climate or wind breaks in moderate climates shall be provided to maintain operation and treatment efficiencies when climatic conditions are expected to result in problems due to cold temperatures.
shall be designed for recirculation as required to achieve the design efficiency. The recirculation rate shall be variable and subject to plant operator control.
shall be provided to permit measurement of the recirculation rate. Time lapse meters and pump head recording devices are acceptable for facilities treating less than one million gallons per day (1 mgd) (3785m3/d).
(4) Activated Sludge.
(A) General.
1. Applicability.
ed sludge process and its various modifications may be used where sewage is amenable to biological treatment.
cess requires close attention and competent operating supervision, including routine laboratory control. These requirements shall be considered when proposing this type of treatment.
requires major energy usage to meet aeration demands. Energy costs and potential mandatory emergency public power reduction events in relation to critical water quality conditions must be carefully evaluated. Capability of energy usage phase down while still maintaining process viability, both under normal and emergency availability conditions, must be included in the activated sludge design. 10 CSR 20-8
vated sludge process and its several modifications may be employed to accomplish varied degrees of removal of suspended solids and reduction of carbonaceous and/or nitrogenous oxygen demand. Choice of the process most applicable will be influenced by the degree and consistency of treatment required, type of waste to be treated, proposed plant size, anticipated degree of operation and maintenance, and operating and capital costs. All designs shall provide for flexibility in operation. Plants over one (1) mgd (3785 m3/d) shall be designed to facilitate easy conversion to various operation modes.
protection against freezing shall be provided to insure continuity of operation and performance.
(C) Aeration.
The size of the aeration tank for any particular adaptation of the process shall be determined by full scale experience, plant pilot studies or rational calculations based mainly on food to microorganism ratio and mixed liquor suspended solids levels. Other factors such as size of treatment plant, diurnal load variations and degree of treatment required shall also be considered. In addition, temperature, pH and reactor dissolved oxygen shall be considered when designing for nitrification. Calculations should be submitted to justify the basis for design of aeration tank capacity. Calculations using values differing substantially from those in the accompanying table should reference actual operational plants. Mixed liquor suspended solids levels greater than five thousand (5000) mg/l may be allowed provided that adequate data is submitted that shows the aeration and clarification system is capable of supporting the levels. When process design calculations are not submitted, the aeration tank capacities and permissible loadings for the several adaptations of the processes shown in the following table shall be used. These values apply to plants receiving peak to average diurnal load ratios ranging from about two to one (2:1) to four to one (4:1). The utilization of flow equalization facilities to reduce the diurnal peak organic load may be considered by the agency as justification to approve organic loading rates that exceed those specified in the table.
Permissible Aeration Tank Capacities and Loadings
(NOTE: For proper use of this table, see paragraph (4)(C)1. of this rule.)
Aeration Tank F/M Organic Ratio-lb. Loading-lb. BOD5/lb. BOD5/1,000 MLVSS/ MLSS*
Process cu. ft./day day mg/liter
Step Aeration, Complete Mix, and Conventional 40 0.2–0.5 1000–3000 Contact Stabilization 50** 0.2–0.6 1000–3000 Extended Aeration and Oxidation- Ditches 15 0.05–0.1 3000–5000 *MLSS values are dependent upon the surface area provided for sedimentation and the rate of sludge return as well as the aeration process. **Total aeration capacity, includes both contact and reaeration capacities. Normally the contact zone equals thirty to thirty-five percent (30%–35%) of the total aeration capacity.
2. Arrangement of aeration tanks.
A. General tank configuration.
each independent mixed liquor aeration tank or return sludge reaeration tank shall be so as to maintain effective mixing and utilization of air. Ordinarily, liquid depths should not be less than ten feet (10') (3 m) or more than thirty feet (30') (9 m) except in special design cases.
tanks or tanks with special configuration, the shape of the tank and the installation of aeration equipment should provide the positive control of short-circuiting through the tank.
tank volume required shall be divided among two (2) or more units, capable of independent operation, when required by the agency to meet applicable effluent limitations and reliability guidelines.
C. Inlets and outlets.
each aeration tank unit shall be suitably equipped with valves, gates, stop plates, weirs or other devices to permit controlling the flow to any unit and to maintain reasonably constant liquid level. The hydraulic properties of the system shall permit the maximum instantaneous hydraulic load to be carried with any single aeration tank unit out-ofservice.
carrying liquids with solids in suspension shall be designed to maintain self-cleansing velocities or shall be agitated to keep the solids in suspension at all rates of flow within the design limits. Adequate provisions should be made to drain segments of channels which are not being used due to alternate flow patterns.
should have a freeboard of not less than eighteen inches (18") (46 cm). Additional freeboard or windbreak may be necessary to protect against freezing or wind blown spray.
3. Aeration equipment.
generally depend on maximum diurnal organic loading, degree of treatment and level of suspended solids concentration to be maintained in the aeration tank mixed liquor. Aeration equipment shall be capable of maintaining a minimum of two (2.0) mg/l of dissolved oxygen in the mixed liquor at all times and providing thorough mixing of the mixed liquor. In the absence of experimentally determined values, the design oxygen requirements for all activated sludge processes shall be 1.1 lbs. 02/lb. peak BOD5 applied to the aeration tanks (1.1 kg 02/kg peak BOD5) except the value of 1.8 shall be used for the extended aeration process. In the case of nitrification, the oxygen requirement for oxidizing ammonia must be added to the above requirement for carbonaceous BOD5 removal. The nitrogen oxygen demand (NOD) shall be taken as 4.6 times the diurnal peak total kjeldahl nitrogen (TKN) content of the influent. In addition, the oxygen demands due to recycle flows—heat treatment supernatant, vacuum filtrate, elutriates, etc., must be considered due to the high concentration of BOD5 and TKN associated with the flows. Careful consideration should be given to maximizing oxygen utilization per unit power input. Unless flow equalization is provided, the aeration system should be designed to match the diurnal organic load variation while economizing on power input.
the diffused air system to provide the oxygen requirements shall be done by either of the following two (2) methods.
requirements per subparagraph (4)(C)3.A. of this rule, air requirements for a diffused air system shall by use of any of the well known equations incorporate such factors as tank depth, alpha factor of waste, beta factor of waste, certified aeration device transfer efficiency, minimum aeration tank dissolved oxygen concentrations, critical wastewater temperature and altitude of plant. In the absence of experimentally determined alpha and beta factors, wastewater transfer efficiency shall be assumed to be fifty percent (50%) of clean water efficiency for plants treating primarily ninety percent (90%) or greater domestic sewage. Treatment plants where the waste contains higher percentages of industrial wastes shall use a correspondingly lower percentage of clean water efficiency and shall have calculations submitted to justify such a percentage.
activated sludge processes except extended aeration (assuming equipment capable of transmitting to the mixed liquor the amount of oxygen required in subparagraph (4)(C)3.A.) shall be considered to be fifteen hundred (1500) cu.ft. per pound of BOD5 peak aeration tank loading (93.5 m3/kg of BOD5). For the extended-aeration process the value shall be two thousand (2000) cu. ft. (125 m).
lated in part (4)(C)3.B.(II) of this rule shall be added air required for channels, pumps, aerobic digesters or other air-use demand.
blowers or air compressors, particularly centrifugal blowers, should take into account that the air intake temperature may reach forty degrees Celsius (40 °C) (one hundred four degrees Fahrenheit (104 °F)) or higher and the pressure may be less than normal. The specified capacity of the motor drive should also take into account that the intake air may be minus thirty degrees Celsius (-30 °C) (minus twenty-two degrees Fahrenheit (-22 °F)) or less and may require oversizing of the motor or a means of reducing the rate of air delivery to prevent overheating or damage to the motor.
ed in multiple units, so arranged and in such capacities as to meet the maximum air demand with the single largest unit out-ofservice. The design shall also provide for varying the volume of air delivered in proportion to the load demand of the plant. Aeration equipment shall be easily adjustable in increments and shall maintain solids suspension within these limits.
ble of providing for the diurnal peak oxygen demand or two hundred percent (200%) of the design average oxygen demand whichever is larger. The air diffusion piping and diffuser system shall be capable of delivering normal air requirements with minimal friction losses. Air piping systems should be designed such that total head loss from blower outlet (or silencer outlet where used) to the diffuser inlet does not exceed 0.5 pounds per square inch (psi) (0.04 kgf/cm2) at average operating conditions. The spacing of diffusers should be in accordance with the oxygen requirements within the channel or tank, and should be designed to facilitate adjustment of their spacing without major revision to air header piping. All plants employing less than four (4) independent aeration tanks shall be designed to incorporate removable diffusers that can be serviced and/or replaced without de-watering the tank.
diffusers shall be equipped with control valves, preferably with indicator markings for throttling or for complete shutoff. Diffusers in any single assembly shall have substantially uniform pressure loss. (VIII) Air filters shall be provided in numbers, arrangements and capacities to furnish at all times an air supply sufficiently free from dust to prevent damage to blowers and clogging of the diffuser system used.
C. Mechanical aeration systems.
The mechanism and drive unit shall be designed for the expected conditions in the aeration tank in terms of the power performance. Certified testing shall verify mechanical aerator performance.
design requirements of a mechanical aeration system shall accomplish the following: maintain a minimum of two (2.0) mg/l of dissolved oxygen in the mixed liquor at all times throughout the tank or basin; maintain all biological solids in suspension; meet maximum oxygen demand and maintain process performance with the largest unit out-of-service; and provide for varying the amount of oxygen transferred in proportion to the load demand on the plant.
heat loss, the mechanism as well as subsequent treatment units shall be protected from freezing where extended cold weather conditions occur.
(D) Return Sludge Equipment.
permissible return sludge rate of withdrawal from the final settling tank is a function of the concentration of suspended solids in the mixed liquor entering it, the sludge volume index of these solids and the length of time these solids are retained in the settling tank. Since undue retention of solids in the final settling tanks may be deleterious to both the aeration and sedimentation phases of the activated sludge process, the rate of sludge return expressed as a percentage of the average design flow of sewage should generally be variable between the limits set forth as follows:
Minimum Maximum
Standard Rate 15 75
Carbonaceous Stage of Separate Stage Nitrification 15 75
Step Aeration 15 75
Contact Stabilization 50 150
Extended Aeration 50 150
Nitrification Stage of Separate Stage Nitrification 50 200
The rate of sludge return shall be varied by means of variable speed motors, drives or times (small plants) to pump sludge at the rates mentioned in the previous table.
return sludge pumps are used, the maximum return sludge capacity shall be obtained with the largest pump out-of-service. A positive head should be provided on pump suctions. Pumps should have at least three-inch (3") (7.6 cm) suction and discharge openings. If air lifts are used for returning sludge from each settling tank hopper, no standby unit will be required provided the design of the air lifts are so as to facilitate their rapid and easy cleaning and provided other suitable standby measures are provided. Air lifts should be at least three inches (3") (7.6 cm) in diameter.
ing should be at least four inches (4") (10 cm) in diameter and should be designed to maintain a velocity of not less than two feet (2') per second (0.61 m/s) when return sludge facilities are operating at normal return sludge rates. Suitable devices for observing, sampling and controlling return activated sludge flow from each settling tank hopper shall be provided.
control facilities should have a maximum capacity of not less than twenty-five percent (25%) of the average rate of sewage flow and function satisfactorily at rates of 0.5 percent of average sewage flow or a minimum of ten (10) gallons per minute (0.63 l/s), whichever may be the larger. Means for observing, measuring, sampling and controlling waste acti- 10 CSR 20-8
vated sludge flow shall be provided. Waste sludge may be discharged to the concentration or thickening tank, primary settling tank, sludge digestion tank, vacuum filters or any practical combination of these units.
(5) Rotating Biological Contactors.
(A) General.
contactor (RBC) process may be used where sewage is amenable to biological treatment. The process may be used to accomplish carbonaceous and/or nitrogenous oxygen demand reductions. Design standards, operating data and experience for this process are not well established. Therefore, expected performance of RBCs shall be based upon experience to similar full scale installations or thoroughly documented pilot testing with the particular wastewater.
perature affects rotating contactor performance. Year round operation in colder climates requires that rotating contactors be covered to protect the biological growth from cold temperatures and the excessive loss of heat from the wastewater with the resulting loss of performance. Enclosures shall be constructed of a suitable corrosion-resistant material. Windows or simple louvered mechanisms which can be opened in the summer and closed in the winter shall be installed to provide adequate ventilation. To minimize condensation, the enclosure should be adequately insulated and/or heated.
AUTHORITY: section 644.026, RSMo Supp. 1988.* Original rule filed Aug. 10, 1978, effective March 11, 1979. *Original authority 1972, amended 1973, 1987, 1993.