Mo. Code Regs. Ann. tit. 10, § 10-5.540
PURPOSE: This rule limits the volatile organic compound (VOC) emissions from batch process operations by incorporating reasonably available control technology (RACT) in the St. Louis 1997 ozone nonattainment area as required by the Clean Air Act Amendments (CAAA) of 1990. 10 CSR 10-5
PUBLISHER’S NOTE: The secretary of state has determined that the publication of the entire text of the material which is incorporated by reference as a portion of this rule would be unduly cumbersome or expensive. This material as incorporated by reference in this rule shall be maintained by the agency at its headquarters and shall be made available to the public for inspection and copying at no more than the actual cost of reproduction. This note applies only to the reference material. The entire text of the rule is printed here.
(1) Applicability.
(SIC) codes, as defined in the 1987 edition of the Federal Standard Industrial Classification Manual, which is hereby incorporated by reference in this rule, as published by the Executive Office of the President, Office of Management and Budget. Copies can be obtained from the U.S. Publishing Office Bookstore, 710 N. Capitol Street NW, Washington, DC 20401. This rule does not incorporate any subsequent amendments or additions:
Resins, and Nonvulcanizable Elastomers;
Botanical Products;
tions;
Intermediates, and Organic Dyes and Pigments;
Chemicals, Not Elsewhere Classified; or
Chemicals, Not Elsewhere Classified.
(C) The following single unit operations and batch process trains are exempt from the control requirements of section (3) of this rule. However, the record keeping and reporting requirements in section (4) of this rule shall apply to such single unit operations and batch process trains:
single unit operation with uncontrolled total annual mass emissions of less than or equal to five hundred (500) pounds per year (lb/yr) of VOC. These single unit operations are also excluded from the calculation of the total annual mass emissions for a batch process train. If the uncontrolled total annual mass emissions from an exempt single unit operation exceed five hundred (500) lb/yr of VOC in any subsequent year, the owner or operator shall calculate applicability in accordance with subsection (1)(E) of this rule for both the individual single unit operation and the batch process train containing the single unit operation; and
process vents that have, in the aggregate, uncontrolled total annual mass emissions, as determined in accordance with paragraph (3)(D)1. of this rule, of less than thirty thousand (30,000) lb/yr of VOC for all products manufactured in that batch process train.
(D) The applicability equations in subsection (1)(E) of this rule, which require the calculation of uncontrolled total annual mass emissions and flow rate value, shall be used to determine whether a single unit operation or a batch process train is subject to the control requirements in section (3) of this rule. The applicability equations apply to the following:
trolled total annual mass emissions that exceed five hundred (500) lb/yr of VOC and a VOC concentration greater than five hundred (500) parts per million by volume (ppmv). In this individual determination, the applicability analysis should not be performed for any single unit operation with a VOC concentration less than or equal to five hundred (500) ppmv; and
process vents which, in the aggregate, have uncontrolled total annual mass emissions of thirty thousand (30,000) lb/yr or more of VOC from all products manufactured in the batch process train. Any single unit operation with uncontrolled total annual mass emissions exceeding five hundred (500) lb/yr, regardless of VOC concentration, shall be included in the aggregate applicability analysis.
(E) Applicability Equations. The applicability equations in this rule subsection are specific to volatility.
shall be calculated as follows:
n ∑ [(VPi) × (MVOCi)] i=1 [(MWVOCi)]
WAV = n ∑ [(MVOCi)] i=1 [(MWVOCi)] where: WAV =weighted average volatility; MVOCi =mass of VOC component i; MWVOCi =molecular weight of VOC component i; and VPi =vapor pressure of VOC component i.
bility, flow rate values shall be calculated as follows:
less than or equal to seventy-five (75) millimeters of Mercury (mmHg) at twenty degrees Celsius (20 °C), and shall use the following equation:
FR = [0.07 (UTAME)] – 1,821
Where: FR =Vent stream flow rate, expressed as standard cubic feet per minute (scfm); UTAME =Uncontrolled total annual mass emissions of VOC, expressed as lb/yr;
sure greater than seventy-five (75) mmHg but less than or equal to one hundred fifty (150) mmHg at twenty degrees Celsius (20 °C), and shall use the following equation:
FR = [0.031 (UTAME)] – 494
greater than one hundred fifty (150) mmHg at twenty degrees Celsius (20 °C), and shall use the following equation:
FR = [0.013 (UTAME)] – 301
VOC, the applicable methods and procedures in section (5) of this rule shall apply.
(2) Definitions.
(3) General Provisions.
(C) Control Equipment Specifications.
comply with this rule section, the vent stream shall be introduced into the flame zone of the boiler or process heater. The boiler or process heater shall meet the control device requirements for boilers and process heaters included in 40 CFR 60.703, 60.704, and 60.705, as specified in 10 CSR 10-6.070 (3)(A)1.
rule section, it shall comply with the requirements of 40 CFR 60.18, as specified in 10 CSR 10-6.070 (3)(A)1. If a process not subject to this rule vents an emergency relief discharge into a common flare header and causes the flare servicing the process subject to this rule to violate any of the provisions of 40 CFR 60.18, the flare will be temporarily exempt from those provisions. This exemption from flare specification requirements is only valid during the emergency relief venting discharge.
condenser, or adsorber is used to comply with this rule section, those equipment shall meet the control device requirements included in 40 CFR 60.703, 60.704, and 60.705, as specified in 10 CSR 10-6.070 (3)(A)1.
with this rule section, the incinerator shall meet the control device requirements for incinerators included in 40 CFR 60.703, 60.704, and 60.705, as specified in 10 CSR 10-6.070 (3)(A)1.
(D) Determination of uncontrolled total annual mass emissions and actual weighted average flow rate values for batch process operations.
sions shall be determined by the following methods:
measurements taken prior to any release to the atmosphere, following any recovery device and prior to any control device, provided these measurements conform with the requirements of measuring the mass flow rate of VOC incoming to the control device as in paragraph (5)(F)2. and subparagraphs (5)(F)3.A. and (5)(F)3.B. of this rule; or
uncontrolled VOC emissions from a process vent or process vents, in the aggregate, within a batch process train, using either the potential or permitted number of batch cycles per year or total production as represented in the source’s operating permit.
uncontrolled VOC emissions shall be based upon accepted chemical engineering principles, measurable process parameters, or physical or chemical laws and their properties. Examples of methods include, but are not limited to, the following:
based on process stoichiometry to estimate maximum VOC concentrations;
rate based on physical equipment design such as pump or blower capacities; and
trations based on saturation conditions.
cedures used in any engineering estimate shall be documented.
by any of the following methods:
surements taken prior to any release to the atmosphere, following any recovery device and prior to any control device, provided such measurements conform with the requirements of measuring incoming volumetric flow rate in paragraph (5)(F)2. of this rule;
operation having multiple emission events or 10 CSR 10-5
batch process trains shall be the weighted average flow rate, calculated as follows: n ∑ (AFRi × ADEi) i=1 WAF = n ∑ (ADEi) i=1
where: WAF =Actual weighted average flow rate for a single unit operation or batch process train; AFRi =Average flow rate per emission event; ADEi =Annual duration of emission event; and n =Number of emission events. For purposes of this formula, the term “emission event” shall be defined as a discrete period of venting that is associated with a single unit operation. For example, a displacement of vapor resulting from the charging of a single unit operation with VOC will result in a discrete emission event that will last through the duration of the charge and will have an average flow rate equal to the rate of the charge. The expulsion of expanded vapor space when the single unit operation is heated is also an emission event. Both of these examples of emission events and others may occur in the same single unit operation during the course of the batch cycle. If the flow rate measurement for any emission event is zero, according to paragraph (5)(F)2. of this rule, then such event is not an emission event for purposes of this rule section; or
in accordance with the requirements in subparagraph (3)(E)1.B. of this rule.
age flow rate for steam vacuuming systems, the steam flow shall be included in the average flow rate calculation.
unit operations share a process vent and where flow measurement for such single unit operations is difficult, alternate methods of flow measurement may be used only when approved by the department.
(4) Reporting and Record Keeping.
(B) Every owner or operator of a single unit operation exempt under subsection (1)(D) of this rule shall keep the following records:
emissions and documentation verifying these values or measurements. The documentation shall include any engineering calculations, any measurements made in accordance with section (5) of this rule, and the potential or permitted number of batch cycles per year or, in the alternative, total production as represented in the source’s operating permit; and
cubic feet per minute (scfm) and documentation verifying this value.
(C) Every owner or operator of a batch process operation subject to the control requirements of section (3) of this rule shall keep records of the following parameters required to be monitored under subsection (4)(H) of this rule:
burner to comply with section (3) of this rule, records indicating the average combustion chamber temperature of the afterburner or the average temperature upstream and downstream of the catalyst bed for a catalytic afterburner, measured continuously and averaged over the same time period as the performance test;
(3) of this rule, continuous records of the flare pilot flame monitoring and records of all periods of operations during which the pilot flame is absent; or
trol device, the following records:
specific gravity or alternative parameter which is a measure of the degree of absorbing liquid saturation, if approved by the department, and the average exit temperature of the absorbing liquid, measured continuously and averaged over the same time period as the performance test both measured while the vent stream is routed normally;
average exit or product side temperature measured continuously and averaged over the same time period as the performance test while the vent stream is routed normally;
the total steam mass flow measured continuously and averaged over the same time period as the performance test full carbon bed cycle, temperature of the carbon bed after regeneration and within fifteen (15) minutes after completion of any cooling cycle(s), and duration of the carbon bed steaming cycle all measured while the vent stream is routed normally; or
(4)(C)3.A., (4)(C)3.B., or (4)(C)3.C. of this rule, at a minimum, records indicating the concentration level or reading indicated by the VOC monitoring device at the outlet of the scrubber, condenser, or carbon adsorber, measured continuously and averaged over the same time period as the performance test while the vent stream is routed normally.
(500) ppmv, within sixty (60) days after such event. Such notification shall include a copy of all records of such event.
(H) Monitoring Requirements.
afterburner to comply with section (3) of this rule shall install, calibrate, maintain, and operate, according to manufacturer’s specifications, temperature monitoring devices with an accuracy of plus or minus one percent (± 1%) of the temperature being measured expressed in degrees Celsius, equipped with continuous recorders.
used, temperature monitoring devices shall be installed in the gas stream immediately before and after the catalyst bed.
catalytic afterburner is used, a temperature monitoring device shall be installed in the combustion chamber.
to comply with section (3) of this rule, shall install, calibrate, maintain, and operate, according to manufacturer’s specifications, a heat sensing device, such as an ultraviolet beam sensor or thermocouple, at the pilot light to indicate continuous presence of a flame.
scrubber to comply with section (3) of this rule shall install, calibrate, maintain, and operate, according to manufacturer’s specifications, the following:
for scrubbant liquid having an accuracy of plus or minus one percent (± 1%) of the temperature being monitored expressed in degrees Celsius and a specific gravity device for scrubbant liquid, each equipped with a continuous recorder; or
indicate the concentration of VOC exiting the control device based on a detection principle such as infrared, photoionization, or thermal conductivity, each equipped with a continuous recorder.
denser to comply with section (3) of this rule shall install, calibrate, maintain, and operate, according to manufacturer’s specifications, the following:
monitoring device equipped with a continuous recorder and having an accuracy of plus or minus one percent (± 1%) of the temperature being monitored expressed in degrees Celsius; or
indicate the concentration of VOC such as infrared, photoionization, or thermal conductivity, each equipped with a continuous recorder.
bon adsorber to comply with this rule shall install, calibrate, maintain, and operate, according to the manufacturer’s specifications, the following equipment:
flow monitoring device having an accuracy of plus or minus ten percent (± 10%), and a carbon bed temperature monitoring device having an accuracy of plus or minus one percent (± 1%) of the temperature being monitored expressed in degrees Celsius, both equipped with a continuous recorder; or
indicate the concentration level of VOC exiting the device based on a detection principle such as infrared, photoionization, or thermal Specific to the St. Louis Metropolitan Area
conductivity, each equipped with a continuous recorder.
er or process heater with a design heat input capacity less than forty-four (44) megawatts to comply with section (3) of this rule shall install, calibrate, maintain, and operate, according to the manufacturer’s specifications, a temperature monitoring device in the firebox with an accuracy of plus or minus one percent (± 1%) of the temperature being measured expressed in degrees Celsius, equipped with a continuous recorder. Any boiler or process heater in which all process vent streams are introduced with primary fuel is exempt from this requirement.
vent shall be permitted to monitor by an alternative method or may monitor parameters other than those listed in paragraphs (4)(I)1. through (4)(I)6. of this rule, if approved by the department. The alternative method or parameters shall be contained in the source’s operating permit as federally enforceable permit conditions.
(5) Test Methods.
(3) of this rule shall be exempt from performance testing requirements.
(F) The following methods in 40 CFR 60, Appendix A, as specified in 10 CSR 10- 6.030(22), shall be used to demonstrate compliance with the reduction efficiency requirement in section (3) of this rule:
selection of the sampling sites if the flow measuring device is not a rotameter. The control device inlet sampling site for determination of vent stream VOC composition reduction efficiency shall be prior to the control device and after the control device;
2H as appropriate, for determination of gas stream volumetric flow rate flow measurements, which shall be taken continuously. No traverse is necessary when the flow measuring device is an ultrasonic probe; and
cable, to determine the concentration of VOC in the control device inlet and outlet, where—
shall be as follows:
(8) hours in length, appropriate operating parameters shall be recorded at a minimum of fifteen (15)-minute intervals during the batched period;
hours and greater in length, the owner or operator may either test in accordance with the test procedures defined in part (5)(F)3.A.(I) of this rule or the owner or operator may elect to perform tests, pursuant to either Method 25A or Method 18, only during those portions of each emission event which profiles a representative sample occurring within the batch cycle. For each emission event of less than four (4) hours in duration, the owner or operator shall test continuously over the entire emission event as in part (5)(F)3.A.(I) of this rule. For each emission event of greater than four (4) hours in duration, the owner or operator shall elect either to perform a minimum of three (3) one-hour test runs during the emission event or shall test continuously over the entire emission event within each single unit operation in the batch process train. The owner or operator shall define the total batch process by all its intrinsic emission events. To demonstrate that the portion of the emission event to be tested profiles a representative sample occurring within the batch cycle, the owner or operator electing to rely on this option shall develop an emission profile for each entire emission event. These emission profiles shall be based upon either process knowledge or test data collected. Examples of information that could constitute process knowledge include, but are not limited to, calculations based on material balances, duration, emission levels, con- 10 CSR 10-5
stituents, reactants, byproducts, and process stoichiometry. Previous test results may be used provided the results are still relevant to the current process vent stream conditions; or
(5)(F)3. of this rule, the term “emission event” means a discrete period of venting that is associated with a single unit operation. For example, a displacement of vapor resulting from the charging of a single unit operation with VOC will result in a discrete emission event that will last through the duration of the charge and will have an average flow rate equal to the rate of the charge. The expulsion of expanded single unit operation vapor space when the vessel is heated is also an emission event. Both of these examples of emission events and others may occur in the same single unit operation during the course of the batch cycle. If the flow rate measurement for any emission event is zero (0), in accordance with paragraph (5)(F)2. of this rule, then this event is not an emission event for purposes of this rule section;
(MERi) into the control device as follows:
MERi = CiQi
where: Ci =concentration into the control device; and Qi =flow rate into the control device;
(MERo) out of the control device as follows: MERo= CoQo where: Co=concentration out of the control device; and Qo=flow rate out of the control device; and
device efficiency (η) as follows: η=(MERi – MERo)/MERi
(3) of this rule. Alternative methods or procedures may only be used after they are approved by the department.
AUTHORITY: section 643.050, RSMo 2016.* Original rule filed July 15, 1999, effective Feb. 29, 2000. Amended: Filed May 9, 2018, effective Feb. 28, 2019. Amended: Filed Nov. 12, 2019, effective July 30, 2020. *Original authority: 643.050, RSMo 1965, amended 1972, 1992, 1993, 1995, 2011.