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2:23-cv-00539
E.D. Tex.
May 27, 2025
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Background

  • SK nexilis sued Solus/Volta asserting five patents (’541, ’090, ’689, ’014, ’706) directed to physical properties of electrolytic copper foil used in secondary (lithium) batteries; the Court held a Markman hearing on May 14, 2025.
  • Disputed claim terms addressed measurement-based parameters (tensile strength, texture coefficient/TC, roughness Rz/RzJIS vs RzDIN, peak count/density, Rpc/PD), surface labels (matte/M vs shiny/S), a wrinkles limitation, and preamble scope.
  • Defendants primarily argued many terms are indefinite because measurement choices (test temperature, XRD settings, profilometer choice, sampling location, standards) materially affect results.
  • Plaintiff argued the terms have plain meanings or are definable by claim formulas/specification and industry standards; relied on expert testimony that a POSITA would know the appropriate test choices (e.g., peak area, JCPDS/ICDD standard, ambient temperature, ASME B46.1, JIS B 0601(2001)).
  • The Court relied on intrinsic evidence (claims, specification, prosecution history) and extrinsic expert testimony, rejecting most indefiniteness challenges and supplying constructions where the specification provided definitions.

Issues

Issue Plaintiff's Argument Defendant's Argument Held
Tensile-strength claim ranges and measurement temperature Plain meaning; room temperature measurement unless claim expressly requires heat treatment; UTM is standard Indefinite because patents do not specify test temperature/method and battery use involves varied temperatures Not indefinite; plain meaning. Where claim expressly recites heat treatment (’689), that test condition applies.
Texture coefficient (TC) formula / XRD-based TC ranges TC is well-known and formula is in claims; POSITA would use industry norms (peak area, appropriate standard) Indefinite due to test choices (peak height vs area, thin-film correction, slit size, sample orientation, choice of powder standard) Not indefinite; plain meaning. Court relied on expert support that peak area and JCPDS/ICDD 04-0836 standard are appropriate; specification and prosecution history support certainty.
Surface roughness (Rz/Rz JIS/DIN, Rz/Ra ratios) Plain meaning; where claim/spec defines RzJIS or cites JIS B 0601(2001) that governs measurement Indefinite because of multiple Rz definitions (JIS1994 vs JIS2001/DIN), profilometer variability, sampling-location variability Not indefinite. Court gave effect to explicit patent definitions (e.g., Rz = ten-point mean / RzJIS where specified; ’706 cites JIS B0601(2001) and provides measurement details). Measurement variability affects infringement fact issues, not definiteness.
Peak count (Pc) / peak count roughness (Rpc) / peak density (PD) Plain meaning; where spec/claim defines Pc/Rpc/PD, those definitions control (ASME B46.1, 4 mm, ±0.5 µm, average of 3 points) Indefinite due to sampling variability and lack of global reference length in some patents Court adopted specification/claim lexicography: Pc/Rpc and PD construed as measured per ASME B46.1 with 4 mm length and ±0.5 µm criteria; not indefinite. Sampling variability is an infringement issue.
Matte/M vs Shiny/S surface labels Plain, ordinary meaning (visual) Need technical definition tied to manufacturing (to avoid jury confusion) Court adopted specification-based definitions: shiny/S = surface that contacts electrode drum during electroplating; matte/M = opposite surface.
"so as to prevent the generation of wrinkles at a surface of the copper foil" Means decrease or substantially prevent wrinkles (plain) Should be read as requiring no wrinkles (as tested by Figure 1) or otherwise is indefinite Court found prosecution statements and allowance history supported reading that no wrinkles are generated; construed to mean the surface has no wrinkles.
Preambles reciting "for a secondary battery" or "current collector" Preambles are limiting because they state essential purpose/structure Not limiting; body of claim is structurally complete and preamble is purposive Preambles are not limiting. The Court applied the presumption against construing a stated purpose in the preamble as a claim limitation.

Key Cases Cited

  • Phillips v. AWH Corp., 415 F.3d 1303 (Fed. Cir. 2005) (claim terms construed from intrinsic evidence; specification is primary guide)
  • Teva Pharm. USA, Inc. v. Sandoz, Inc., 574 U.S. 318 (2015) (district court may make subsidiary factual findings about extrinsic evidence in claim construction)
  • Nautilus, Inc. v. Biosig Instruments, Inc., 134 S. Ct. 2120 (2014) (§112 requires claims inform skilled artisan of scope with reasonable certainty)
  • Sonix Tech. Co. v. Publ’ns Int’l, Ltd., 844 F.3d 1370 (Fed. Cir. 2017) (indefiniteness must be proven by clear and convincing evidence)
  • Dow Chem. Co. v. Nova Chems. Corp., 803 F.3d 620 (Fed. Cir. 2015) (indefiniteness where multiple reasonable methods yield materially different claim scopes and patent gives no guidance)
  • Honeywell Int’l, Inc. v. U.S. Int’l Trade Comm’n, 341 F.3d 1332 (Fed. Cir. 2003) (indefiniteness where only confidential method produced claimed results)
  • Presidio Components, Inc. v. Am. Tech. Ceramics Corp., 875 F.3d 1369 (Fed. Cir. 2017) (disputes over test application are infringement issues, not necessarily indefiniteness)
  • Takeda Pharm. Co. v. Zydus Pharms. USA, Inc., 743 F.3d 1359 (Fed. Cir. 2014) (measurement variability alone does not render claim indefinite)
  • SmithKline Beecham Corp. v. Apotex Corp., 403 F.3d 1331 (Fed. Cir. 2005) (indefiniteness test focuses on whether claim delineates bounds to skilled artisan, not on accused infringer's measurement ability)
  • Omega Eng’g Inc. v. Raytek Corp., 334 F.3d 1314 (Fed. Cir. 2003) (prosecution disclaimer can limit claim scope)
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Case Details

Case Name: SK nexilis Co., Ltd. v. Solus Advanced Materials Co., Ltd.
Court Name: District Court, E.D. Texas
Date Published: May 27, 2025
Citation: 2:23-cv-00539
Docket Number: 2:23-cv-00539
Court Abbreviation: E.D. Tex.
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    SK nexilis Co., Ltd. v. Solus Advanced Materials Co., Ltd., 2:23-cv-00539