49 C.F.R. § 179.500-18
(b) Purchaser of tanks shall provide for inspection by a competent inspector as follows:
(c) Inspector's report required herein shall be in the following form:
(Place) (Date) Steel Tanks It is hereby certified that drawings were submitted for these tanks under AAR Application for Approval ____________ and approved by the AAR Committee on Tank Cars under date of ____________. Built for ________________________ Company Location at Built by ________________________ Company Location at Consigned to __________________ Company Location at Quantity Length (inches) Outside diameter (inches) Marks stamped into tank as required in § 179.500-17 are: DOT-107A* * * * Note 1: The marked test pressure substituted for the * * * * on each tank is shown on Record of General Data on Tanks attached hereto. Serial numbers ____ to ____ inclusive Inspector's mark Owner's mark Test date Water capacity (see Record of Hydrostatic Tests). Tare weights (yes or no) (see Record of Hydrostatic Tests). These tanks were made by process of Steel used was identified as indicated by the attached list showing the serial number of each tank, followed by the heat number. Steel used was verified as to chemical analysis and record thereof is attached hereto. Heat numbers were stamped into metal. All material was inspected and each tank was inspected both before and after closing in ends; all material accepted was found free from seams, cracks, laminations, and other defects which might prove injurious to strength of tank. Processes of manufacture and heat-treatment of tanks were witnessed and found to be efficient and satisfactory. Before necking-down ends, each tank was measured at each location prescribed in § 179.500-4(c) and minimum wall thickness in inches at each location was recorded; maximum inside diameter in inches at each location was recorded; value of D in inches at each location was calculated and recorded; maximum fiber stress in wall at location showing larger value for (D 2 + d 2)/(D 2−d 2) was calculated for 7/10 the marked test pressure and recorded. Calculations were made by the formula: S=[0.7P(D 2−d 2)/(D 2 + d 2)] Hydrostatic tests, tensile test of material, and other tests as prescribed in this specification, were made in the presence of the inspector, and all material and tanks accepted were found to be in compliance with the requirements of this specification. Records thereof are attached hereto. I hereby certify that all of these tanks proved satisfactory in every way and comply with the requirements of Department of Transportation Specification No. 107A* * * *. (Signed) (Inspector) (Place) (Date) Record of Chemical Analysis of Steel for Tanks Numbered ________ to ________ inclusive Size __ inches outside diameter by __ inches long Built by ________________________ Company For ______________________________ Company Heat No. Tanks represented (serial Nos.) Chemical analysis C Mn P S Si Ni Cr Mo These analyses were made by (Signed) (Place) (Date) Record of Chemical Analysis of Steel in Tanks Numbered ________ to ________ inclusive Size ____ inches outside by ____ inches long Built by ________________________ Company For ______________________________ Company Heat No. Tanks represented by test (serial Nos.) Elastic limit (psi) Tensile strength (psi) Elongation (percent in 2 inches) Reduction of area (percent) (Signed) (Place) (Date) Record of Hydrostatic Tests on Tanks Numbered to inclusive Size inches outside by inches long Built by Company For Company Serial Nos. of tanks Actual test pressure (psig) Total expansion (cubic cm) Permanent expansion (cubic cm) Percent ratio of permanent expansion to total expansion 1 Tare weight (pounds) 2 Capacity in pounds of water at 60 °F 1 If tests are made by method involving measurement of amount of liquid forced into tank by test pressure, then the basic data on which calculations are made, such as pump factors, temperature of liquid, coefficient of compressibility of liquid, etc., must also be given. 2 Do not include protective housing, but state whether with or without valves. (Signed) (Place) (Date) Record of General Data on Tanks Numbered to inclusive Built by Company For Company Data obtained as prescribed in § 179.500-4(c) Larger value of the factor D2 + d2/D2−d2 (S) Calculated fiber stress in psi at 7⁄10 marked test pressure Marked test pressure in psig stamped in tank Minimum tensile strength of material in psi recorded Marked end of tank Other end of tank Serial No. of tank (t) Min. thickness of wall in inches (d) Max. inside diameter in inches (D) Calculated value of D in inches=d + 2t (t) Minimum thickness of wall in inches (d) Maximum inside diameter in inches (D) calculated value of D in inches=d + 2t (Signed)
[Amdt. 179-32, 48 FR 27708, June 16, 1983, as amended by 66 FR 45391, Aug. 28, 2001]