In this patent infringement action, Weath-erchem Corporation (Weatherchem) asserted that J.L. Clark, Inc. (Clark) infringed U.S. Patent Nos. 4,693,399 (the ’399 patent) and 4,936,494 (the ’494 patent). Clark counterclaimed for a declaratory judgment of invalidity, unenforceability, and noninfringement. After a bench trial, the district court entered judgment declaring both patents invalid, holding the ’494 patent not infringed, and dismissing Weatherchem’s claims for infringement.
See
*1328 I.
Weatherchem is the assignee of the ’399 and ’494 patents. Both patents claim inventions on two-flap, shake-and-spoon plastic caps. These plastic caps usually fit on containers for spices and other condiments. One flap covers a plurality of small holes for shaking the spice or other product from the container. The other flap covers a relatively large opening which allows a spoon to enter and remove product from the container. The ’399 patent explains that prior-art cap designs had a spoon opening that covered less than half the mouth opening of the container, making it difficult to extract product with a normal-sized spoon. Thus, cap designs strive to achieve a wider spoon opening. Larger spoon openings in prior art designs, though, caused problems. In particular, a cap with a large spoon opening tends to take an oval shape when released from the mold. As the cap cools upon release from the mold, the substantial amount of plastic on the shake side shrinks at a different rate from the open spoon side. The result is some disfiguring. After disfiguring, these caps rarely achieve a good seal with the mouth of the container. Moreover, these disfigured oval flaps often pop open when the cap is screwed onto the container during manufacture.
The ’399 patent includes several design enhancements to address these problems. For instance, the cap disclosed in the ’399 patent includes a “wide internal sealing ledge which ensures that the closure will positively seal the mouth of a container, regardless of any expected degree of ovality.” Col. 2,11. 3-6. The cap further includes a “land area between the spoon and shake apertures [having] the same elevation as the sealing ledge.” ’399 patent, col. 2, 11. 6-7. This land area provides intermediate support for a safety-seal liner used in conjunction with the cap.
Claim 12 of the ’399 patent reads:
A two-mode dispensing cap for a container comprising an injection-molded thermoplastic one-piece body, the body having a generally circular end wall, the end wall having a spoon dispensing side and a shake dispensing side ... a chordal land area between the spoon and shake sides, each of said sides having an associated flap hinged on said land ... an internally threaded skirt depending from the perimeter of said end wall, an annular sealing ledge on the lower side of the end wall interior of said skirt, the land area having a lower surface generally coplanar with said sealing ledge and adapted to cooperate with said sealing ledge to support a sealing sheet received in said cap.
(emphasis added). For purposes of this opinion, claim 13 is substantially similar to claim 12, except that it replaces the portion emphasized in claim 12 above with the following: the sealing ledge having aflat surface extending radially a distance substantially equal to at least twice the nominal wall thickness of the cap.
Figures 1 and 2 of the ’399 patent illustrate an embodiment of the claimed invention:
*1329 [[Image here]]
The ’399 specification identifies feature 51 as an “annular sealing ledge” and contains the following description:
As shown in FIG. 2, the lower or inside face of the end wall 13 includes an annular sealing ledge 51. The ledge 51 is generally planar and is relatively wide in the radial direction, preferably having a radial dimension generally equal to twice the nominal wall thickness of the cap 10. The relatively wide extent of the ledge 51 ensures that the cap 10 will produce a reliable seal on the mouth of a container on which it is assembled, despite any expected degree of ovality. A lower face 52 of the land area 16 includes a pair of ribs 53 parallel to the hinges 23, 36. Lower surfaces 54 of the ribs 53 are coplanar with the sealing ledge 51 and help support any paper, foil, or like sealing film stamped or otherwise set into the cap 10 prior to assembly with its container.
Col. 6, 11. 9-23. According to the district court, whereas prior art caps required extra steps to provide containers with safety-seal liners, the claimed invention, with its annular sealing ledge, allowed manufacturers to “simply insert a safety-seal liner into the cap, and screw the cap onto the container.”
[[Image here]]
The ’494 patent, filed more than ten months after the ’399 patent issued, also discloses a two-flap, shake-and-spoon cap for condiment containers. The ’494 cap differs from the ’399 cap primarily in the way the cap forms a seal with the container. Figures 2 and 5 of the ’494 patent show a cap with an annular sealing surface (36) inside the cap’s skirt (11). This sealing surface engages and seals with the container’s circular wall. Because the portion of the container’s end wall (12) between the sealing surface (36) and the skirt (11) may deflect slightly when the cap is threaded tightly onto the container, the cap also includes a plurality of peripherally spaced, radially extending ribs (71). These ribs extend between the sealing surface and the skirt to resist deflection and prevent malfunction of the cap.
*1330 [[Image here]]
Claim 13 represents well the claims at issue:
In combination, a container adapted to be filled with granular material and having a mouth with threads extending around said mouth substantially adjacent thereto, a dispensing cap for said container consisting of an injection-molded plastic one-piece body providing a circular end wall and a cylindrical skirt having thread means engaging the threads of said container, said end wall providing at least one opening therein through which contents of said container can be removed without removing said cap from said container, said body providing a hinged flap operable to close said opening, said end wall and flap providing latch means for holding said flap closed, said cap providing a sealing surface inwardly spaced from said cylindrical skirt engaging said mouth of said container and forming a seal therewith, the periphery of said end wall being subjected to a force substantially normal to said end wall when said cap is tightened onto said container tending to cause deflection of said end wall and tending to cause said latch means to malfunction, and a plurality of reinforcing ribs extending below said end wall radially between said sealing surface and said skirt, said reinforcing ribs being disposed on the inner peripheiy of the skirt at a multitude of relatively closely spaced locations, said sealing surface being a circumferentially continuous annulus spaced radially inward of the ribs and lying in a flat plane whereby said reinforcing ribs provide an anchoring action for said end wall and sealing surface by imparting the inherent stiffness of the cylindrical skirt, and indirectly the container mouth portion threaded onto it, to the end wall and sealing surface to resist deflection of said periphery of said end wall to prevent malfunction of said latch means.
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The ’399 patent is the result of a cap design project Weatherchem began in late 1984 for a company known as Durkee Foods.
The record shows that on February 19, Durkee issued a purchase order to Weather- *1331 chem for 500 caps “per your drawing Durkee #T-2 cap, Revision B dated 2-8-85.” , In response, Weatherchem issued an “Acceptance of Order” on May 13, 1985, noting it would charge Durkee $300 for the samples. The record also shows that on July 17, 1985, Durkee ordered 990 more “sample eaps.” Durkee evaluated these caps and notified Weatherchem on August 15,1985 that “ovality of the bottom edge of the cap skirt is unacceptable.” The next day, Weatherchem quoted to Durkee a firm price on a quantity of 500,000 caps. In a letter to Durkee dated August 23, 1985, Weatherchem outlined its plans to modify its mold to address the “ovality” problem and stated that it “expeet[ed] to have all refinement work completed ... by the week of September 16.” On September 3, 1985, Durkee issued a purchase order for 275,000 caps at the quoted price “as per mold revised in accordance with our ... letter of 8/15/85.” The record shows that full production is about 440,000 caps per week.
Durkee wrote Weatherchem on October 11 to confirm further specific changes in the mold design. A few days later, Weather-chem sent Durkee an invoice for additional tool work on the mold. On October 16, Dur-kee responded, asserting that Weatherchem should bear the cost of the additional tool work because these modifications to the mold constitute “fine tuning” for “expected acceptable cap performance.”
Thereafter, according to the district court findings, Weatherchem “continued to work out some ‘kinks’ in the cap mold.”
See
Weatherchem filed a patent infringement action against Clark in the United States District Court for the Northern District of Ohio asserting infringement of claims 12 and 13 of the ’399 patent, and claims 9,13, and 14 of the ’494 patent. In a counterclaim, Clark sought to show that the patents are unenforceable and that the asserted claims are invalid and not infringed by Clark’s caps.
After a bench trial, the district court held the asserted claims of the ’399 patent invalid because the invention was on sale “at the very latest, in late September 1985.” See id. at 1277. Because the ’399 patent issued from an application filed on October 17, 1986, the critical date for the on-sale bar is October 17, 1985. In addition, the district court found the asserted claims of the ’494 patent invalid for obviousness over the ’399 patent in combination with a cap used by the Rosam Spice company to seal its glass spice containers (the Rosam II cap). See id. at 1286-89. According to the district court, the Rosam II cap meets all the limitations of the ’494 patent claims except that it has two sprinkle openings instead of a sprinkle opening and a spoon opening. See id. at 1288. The ’399 patent, however, explicitly teaches a sprinkle opening and a spoon opening. Thus, the district court found that one of skill in the art would have found it obvious to solve the problem of a cap that deflected when screwed onto a container with very high torque by combining the designs of the Rosam II cap and the ’399 patent. Id. at 1289.
The district court opined that these judgments would dispose of all claims and counterclaims in this case. Nevertheless, “for completeness and in the interest of aiding appellate review,” the district court addressed other issues as well. In this vein, the district court determined that Clark infringed the ’399 patent, but not the ’494 patent. See id. at 1290-92. Further, the district court found that Weatherchem did not engage in inequitable conduct in obtaining either patent. See id. at 1293-94, 1296. In addition, the district court denied Weath-erchem’s motions under Fed.R.Civ.P. 52(b) seeking amendments in the trial court’s on- *1332 sale bar findings and construction of the ’494 patent claims.
On appeal, Weatherehem contests the district court’s construction of both patents’ claims, its conclusions on validity, and its conclusion of no infringement of the ’494 patent. Weatherehem finally contends that the district court abused its discretion in denying Weatherchem’s Rule 52(b) motions. Clark cross-appeals, asserting error in the district court’s findings of infringement of the ’399 patent and of no inequitable conduct.
II.
Whether premature acts to commercially exploit a patented invention render the patent invalid is a question of law based on underlying issues of fact.
See Ferag AG v. Quipp, Inc.,
Similarly, this court reviews an obviousness invalidation without deference.
See Minnesota Mining & Mfg. Co. v. Johnson & Johnson Orthopaedics, Inc.,
III.
A. The ’399 Patent and the On-Sale Bar
The Supreme Court has recently addressed the standards for application of the on-sale bar.
See Pfaff v. Wells Elecs., Inc.,
— U.S. -,
The facts of
Pfaff
required the Supreme Court to address “whether the commercial marketing of a newly invented product may mark the beginning of the 1-year period even though the invention has not yet been reduced to practice.”
Id.
at-,
We conclude, therefore, that the on-sale bar applies when two conditions are satisfied before the critical date.
First, the product must be the subject of a commercial offer for sale....
Second, the invention must be ready for patenting. That condition may be satisfied in at least two ways: by proof of reduction to practice before the critical date; or by proof that prior to the critical date the inventor had prepared drawings or other descriptions of the invention that were sufficiently specific to enable a person skilled in the art to practice the invention.
Id.
at---,
*1333 In this case the acceptance of the [Texas Instrument] purchase order ... makes it clear that such an offer had been made, and there is no question that the sale was commercial rather than experimental in character.
Id.
at-,
In this case the second condition of the on-sale bar is satisfied because the drawings [the inventor] sent to the manufacturer before the critical date fully disclosed the invention.
Id.
at-,
The Supreme Court also observed that the Patent Act’s on-sale and public use provisions strive to provide “inventors with a definite standard for determining when a patent application must be filed.”
Id.
at -,
Because application of the on-sale bar rests on underlying facts,
see Kolmes v. World Fibers Corp.,
The only remaining question is whether the invention was ready for patenting at the time of Weatherchem’s premature sale or offer for sale. On this point, the district court found that the caps Weatherchem prematurely sold or offered for sale had all the limitations of the invention as later claimed. Mr. Hickman testified, for example, that the 2-8-85 drawing showed a cap having all the structural limitations of the claims. Indeed, the only claim element now alleged by Weatherchem to be missing from that drawing is a “sealing” ledge. Mr. Hickman testified on redirect, however, that the 2-8-85 drawing depicted a sealing ledge. Like the drawings in
Pfaff,
these detailed drawings of the cap design contained each limitation of the claims and “were sufficiently specific to enable a person skilled in the art to practice the invention.”
Id.
at-,
The record also shows that Weatherchem produced several sample caps with ovality problems after the 2-8-85 drawing. Indeed on August 23, 1985, Weatherchem wrote to Durkee outlining changes in its mold to correct problems. Rather than showing that Weatherchem’s invention, as depicted in the
*1334
2-8-85 drawing, was not ready for patenting, these record facts illustrate “that an invention [can be] ... complete and ready for patenting before it has actually been reduced to practice.”
Id.
at-,
Two other important record facts show that the invention was ready for patenting. Durkee ordered a commercial quantity of the invention (275,000 caps) before the critical date thus showing its confidence that the invention was complete and operative. Moreover, as in
Pfajf,
“[t]he fact that the manufacturer was able to produce [the invention] ... using [the] ... detailed drawings and specifications demonstrates this fact.”
Id.
at-,
Weatherchem also attempts to characterize its relationship with Durkee as a “development project” cloaked in secrecy, presumably to negate an on-sale bar by invoking the experimental use doctrine.
See TP Labs., Inc. v. Professional Positioners, Inc.,
B. The ’494 Patent and Obviousness
An applicant may not obtain a patent for subject matter which, at the time of invention, would have been obvious to one of ordinary skill in the art. 35 U.S.C. § 103(a) (1998). Obviousness is ultimately a determination of law based on underlying determinations of fact.
See Richardson-Vicks Inc. v. Upjohn Co.,
The district court determined that the asserted claims of the ’494 patent would have been obvious to one of skill in the art over the ’399 patent and the Rosam II cap. Specifically, the district court found: “The principal difference between the ’494 patent and the ’399 patent is the addition of the radial ribs.... The function of these ribs is to stiffen the entire cap and limit flaps from popping open when the cap is screwed onto a container.”
Weatherchem attacks the district court’s conclusion on several grounds. First, Weatherchem claims that, because as many as twenty-five percent of the Rosam II caps were “unusable,” they would not have taught the use of a multitude of ribs. This argument overlooks evidence that Florence Ro-senstein, designer and user of the Rosam II cap, did in fact use millions of the Rosam II caps per year in her business. Thus, on the full record, this court cannot conclude that the district court clearly erred in implicitly finding that the Rosam II caps were operable and available as prior art.
Even accepting the Rosam II caps as prior art, however, Weatherchem contends that
*1335
they would not have taught two key elements of the claims: a sealing land or surface, and a plurality of ribs arrayed at relatively closely spaced locations. With regard to the sealing land, both Clark’s expert and Mrs. Rosen-stein testified that the Rosam II cap had a sealing land. The district court also examined the underside of the Rosam II cap and found “a circular land concentric with the skirt ... which seals agáinst the lip of the container.”
Regarding the plurality of ribs, Weather-ehem argues that the district court erred in finding that the eight ribs on the Rosam II cap constituted a plurality of ribs at relatively closely spaced locations as claimed in claims 9, 13, and 14. According to Weather-chem’s expert, more than ten ribs are necessary to stiffen the cap. The district court, however, also heard the testimony of Mrs. Rosenstein that the eight ribs of the Rosam II cap sufficed to prevent malfunction of the cap when it was screwed on very tightly. On this question of fact, the district court simply credited Ms. Rosenstein’s testimony over the testimony of Weatherchem’s expert. This court discerns no clear error in this.
Finally, Weatherchem argues that evidence of secondary considerations - namely, commercial success of the cap of the ’494 patent, failure of others, and copying by others - supports a finding of nonobviousness. The district court determined, however, that the success of the cap made in accordance with the ’494 patent was attributable mostly to the design elements disclosed in the prior art ’399 patent.
See
In short, this court does not find clear error in the district court’s findings under the Graham factors. Nor can this court say that, based on those findings, the district court erred in determining that the claims would have been obvious.
IV.
Because this court affirms the determination of invalidity, this court vacates those portions of the judgment granting a declaration of noninfringement of the ’494 patent and dismissing Clark’s counterclaim for a declaration of noninfringement of the ’399 patent. This court stops short of reviewing infringement even though Clark counterclaimed for a declaratory judgment of invalidity, unenforceability,
and
noninfringement. As this court observed in
Lough v. Bruswick Corp.,
As explained in
Lough,
Refusing to address infringement does not raise these same problems. Whereas invalidity operates as a complete defense to infringement for any product, forever,
see Blonder-Tongue Laboratories, Inc. v. University of Illinois Foundation,
A declaration of unenforceability, as opposed to a declaration of noninfringement, can present a different story. Where, as here, a declaration of invalidity does not extend to all claims of a patent, a counterclaim for a declaration of unenforceability affects the entire patent.
See Kingsdown Med. Consultants, Ltd. v. Hollister, Inc.,
V.
Unenforceability of the ’399 Patent
In its cross-appeal, Clark contends that the district court erred by not addressing whether Weatherchem’s non-disclosure of its premature sale to the U.S. Patent and Trademark Office (PTO) during the pen-dency of the ’399 patent constituted inequitable conduct. In its opinion, however, the district court did discuss Weatherchem’s alleged inequitable conduct in the disclosure of prior art to the PTO. While not explicitly discussing Weatherchem’s premature sales activities as inequitable conduct, the district court nonetheless found that Weatherchem had no intent to deceive: “Simply put, there was no evidence adduced by Clark supporting its allegation that Weatherchem ever had any intent to deceive the United States Patent Office during the prosecution of the ’399 patent or in the related interference....”
The district court’s failure to specifically mention the on-sale activities does not require this court to remand the case for further findings. The district court’s broad finding that Weatherchem did not have “any intent to deceive” disposes of the inequitable conduct issue. Moreover, Clark has not come forward with evidence even approaching the level necessary to show that the district court’s findings as to a lack of intent were clearly erroneous or that it abused its discretion in its ultimate finding of no inequitable conduct.
See Molins PLC v. Textron, Inc.,
VI.
Denial of Rule 52(b) Motions
Weatherchem contends that the district court abused its discretion in denying motions under Fed.R.Civ.P. 52(b) seeking to have the court amend its findings on the on-sale bar and interpretation of the ’494 patent claims. Weatherchem’s proposed amended findings, however, constituted nothing more than an invitation to the district court to reverse itself. On both issues, the district court’s thorough and legally sound opinion fully disposed of the issues. Accordingly, in light of this court’s decision, this court finds no abuse of discretion in the district court’s denials of the Rule 52(b) motions.
VII.
Finally, this court notes that, on its face, the district court’s judgment declares both patents invalid. More accurately, the parties only adjudicated and the district court only determined the validity of the asserted claims. Therefore, this court slightly modifies the district court’s judgment to reflect invalidity of only the asserted claims.
See Diversitech Corp. v. Century Steps, Inc.,
*1337 VIII.
For the foregoing reasons, judgment of the district court is affirmed-in-part, modified-in-part, and vacated-in-part. This court affirms the declaratory judgment of invalidity, but modifies it to encompass only claims 12 and 13 of the ’399 patent and claims 9,13, and 14 of the ’499 patent. This court also affirms the dismissal of Weatherchem’s infringement claims, as well as the denial of Clark’s counterclaim for declaratory judgment of unen-forceability. However, this court vacates the declaratory judgment of noninfringement of the ’494 patent and the denial of Clark’s counterclaim for a declaration of noninfringement of the ’399 patent.
COSTS
Each party shall bear its own costs.
AFFIRMED-IN-PART, MODIFIED-IN-PART, AND VACATED-IN-PART
