Cabot Corporation’s (Cabot) United States Patent No. Re. 29,487 (’487 patent) claims certain plastic foam earplugs used for hearing protection. Specialty Composites (Specialty) brought an action in the United States District Court for the District of Massachusetts seeking a declaratory judgment that the ’487 patent is invalid, unenforceable, and not infringed by the polyurethane foam earplugs manufactured and sold by Specialty. Cabot counterclaimed for infringement. After a bench *984 trial, the court ruled that Specialty had failed to establish that Cabot’s patent is invalid for obviousness under 35 U.S.C. § 103 or unenforceable for inequitable conduct during procurement. However, the court found that Specialty’s earplug products do not infringe. 1 On appeal and cross-appeal, we reverse the decision of non-infringement and affirm the holdings of nonobviousness and enforceability.
I. Background
The invention is a type of earplug used to protect the ear from excessive noise. In 1971 Ross Gardner, an employee of Cabot 2 , discovered that superior protective earplugs could be made from slow recovery plastic foams. When these polymeric foams are compressed they rebound to their original shape relatively slowly. If earplugs made of slow recovery foams are squeezed to a diameter smaller than the ear canal and inserted into the ear, they recover towards their original shape over a period of several seconds and seal the ear canal. Compared to other hearing protection devices then available, these earplugs had the advantage of a universal fit, comfort, convenience and effective noise attenuation.
Gardner found that it was necessary to select a foam with a composition that imparted mechanical properties falling within certain ranges. If the foam rebounded too quickly the earplugs were difficult to insert; if the foam recovered too slowly the earplugs could fall out before they expanded to contact the ear canal. In addition, if the expanded earplug exerted too much pressure, it would not be comfortable. Accordingly, the inventor quantified the mechanical parameters that would be suitable for his hearing-protective earplugs and found examples of slow recovery foams which met these specifications. Cabot obtained a patent for this invention, United States Patent No. 3,811,437, issued on May 21, 1974. Cabot later initiated reissue proceedings to cure some technical defects and broaden the scope of protection. The patent was reissued on December 6, 1977 as Re. 29,487, the patent in issue in this case.
The broadest claims in the ’487 patent are claims 1 and 11. They provide:
I. An earplug of generally cylindrical shape having a diameter of between % and % inch, a length of between l/z and 1 inch and composed of a resilient plasticized polymeric foam having a sufficiently high concentration of organic ■plasticizer therein as to provide said foam with a rate of recovery from 60 percent compression thereof to 40 percent compression thereof of from 1 to 60 seconds and an equilibrium pressure at 40 percent compression thereof of from 0.2 to 1.3 p.s.i.
* * * * * *
II. An earplug having a size and shape adapted to be compressed and inserted into the human ear canal and there allowed to expand and obturate the ear canal, said earplug comprising a resilient plasticized polymeric foam having a sufficiently high concentration of organic plasticizer therein as to provide said foam with a rate of recovery from 60 percent compression thereof to 40 percent compression thereof of from 1 to 60 seconds and an equilibrium pressure at 40 percent compression thereof of from 0.2 to 1.3 p.s.i. [emphasis added].
The invention thus contains six elements: (1) an earplug; (2) of a size and shape to be compressed and inserted into the ear canal; (3) made of resilient plasticized polymeric foam; (4) having a sufficiently high concentration of organic plasticizer to achieve; (5) a rate of recovery within a specified range; and (6) an equilibrium pressure within a specified range.
Cabot first manufactured and marketed this earplug in 1971. The earplugs were *985 made from polyvinylchloride foam as described in the examples in the specification of the patent. The product was a commercial success, and captured more than one-third of the hearing protection market by 1983.
Officials at Specialty became interested in manufacturing foam earplugs after seeing Cabot earplugs in 1976. They used the Cabot patent as a guide in designing their own competing earplugs which admittedly fall within the size, shape, recovery rate and equilibrium pressure criteria of the patent claims. Specialty believed that they could design around the Cabot patent by using an internally plasticized polyurethane foam. They felt that this avoided the limitation that the foam must have a “sufficiently high concentration of organic plasti-cizer” to produce the specified properties.
“Plasticizer” is a term of art in polymer chemistry and in the plastics industry. Although the chemical compositions of plastics differ, they are all polymers. Polymers are large molecules consisting of repeating units of small molecules. The small molecules, called monomers, are linked together covalently to form the long chains of the polymer molecule. For example, the polyvinylchloride used in the Cabot earplug consists of vinyl chloride molecules strung together in long chains.
The long polymer molecules of plastics can interact with each other to produce structures that are rigid and inflexible. If the interactions that bind neighboring polymer molecules to each other are reduced, the resulting material may be softer, more flexible, and have a lower melting point. “A plasticizer is a material incorporated in a plastic to increase its workability and its flexibility or distensibility (elongation).” J. Sears & J. Darby, The Technology of Plasticizers 2 (1982). “Plasticization ... may be achieved (1) by compounding the given polymer with a low molecular weight compound or with another polymer; and (2) by introducing into the original polymer a co-monomer which reduces crystallizability and increases chain flexibility.” Immergut & Mark, “Principles of Plasticization,” in 48 Advances in Chemistry 1 (1964).
There are two main groups of plasticizers: internal and external plasticizers. Internal plasticizers ... are actually a part of the polymer molecule — e.g. a second monomer is copolymerized into the polymer structure, thereby making it less ordered, and therefore, more difficult for the chains to fit closely together. This softens the polymer.... Another type of internal plasticizer involves the introduction of side chains.... External plasticizers are compounds of low vapor pressure which, without chemical reaction, interact with the polymer, mainly at elevated temperature, by means of their solvent, or swelling power.
Id. at 2. Since external plasticizers are not chemically bound to the polymer molecules, but instead are merely inserted between them, external plasticizers can be extracted from the polymer with solvents.
Plasticizers produce plasticization by a variety of different molecular mechanisms. Different plasticizers are used for different polymers. Plasticizers may even be low molecular weight polymers formed from the same monomers as are used to form the longer polymer chains of the structural plastic. Essentially, “plasticizer” is a functional concept defined by its effect, the softening of a plastic, rather than by the nature of the chemical species involved.
II. Infringement
One critical question in this case is whether or not Specialty’s polyurethane foam falls within the limitation in the claims that the foam have a “sufficiently high concentration of organic plasticizer” to achieve the specified recovery rates and equilibrium pressures. The district court held that Specialty’s foam does not:
In my opinion, Specialty has avoided infringement by achieving the desired results in a different manner than using an organic plasticizer. A “sufficiently high concentration of organic plasticizer” is a critical limitation on all claims of the patent. The prosecution history indicates that the Gardner invention relates to an externally plasticized polymer — a plasticizer added to the polymer after it *986 has been formed, separately from the polymer. This, I find, is what the words meant to the examiner. There is no acceptable evidence that Specialty has added an organic plasticizer to the polymer structure. The evidence is that it has, as stated above, used chain stopping and under-indexing. They changed the molecular structure rather than adding something to it.
Specialty Composites Corp. v. Cabot Corp., No. 78-3170, slip op. at 12-13 (D.Mass. May 12, 1987).
An issue of infringement raises two fundamental questions: (1) what is patented— this requires interpretation of the scope and meaning of the claim language; and (2) whether the patent, so interpreted, is infringed — whether what is claimed has been made, used or sold by another.
Fromson v. Advance Offset Plate, Inc.,
Scope of “plasticizer” in the ’487 patent:
Claim interpretation is a matter of law.
Id.; Loctite Corp. v. Ultraseal, Ltd.,
The current dispute centers on the meaning of the term “plasticizer” in the claims of the ’487 patent and whether the accused foam contains “plasticizer” (properly interpreted). 4 At trial Specialty’s expert witness took the position that “plasticizer” is a narrow term that could never be applied to internal plasticization. However, this assertion, contested by Cabot, was contradicted by a large amount of evidence in the record which shows that other workers skilled in the art use “plasticizer” as a broad, inclusive term. Some of the technical literature in the record explicitly refers to “internal plasticizers”, e.g. Immergut & Mark, supra. Other treatises (which do not explicitly define plasticizer) discuss external and internal plasticization together as variations of the same general concept, and use “plasticizer” “plasticization” and “plasticized” almost interchangeably. None of the literature states or implies that the term “plasticizer” is inapplicable to internal plasticization. Thus, an examination of the way that the patent term “plasticizer” is used by those skilled in the art does not confirm the district court’s view that “plasticizer” in this patent must be limited to external plasticizers and excludes internal plasticizers. This material also fails to support the view that a plasticizer must be “added to the polymer after it has been formed, separately from the polymer.” On the contrary, the evidence contains examples of plasticizers, both internal and external, that are added to the reaction mixture before polymerization or are formed simultaneously with the polymer in the same reaction mixture. E.g., “Sometimes the plasticizer may not be *987 added as a separate material but may be produced in situ by cleaving occasional polymeric molecules to produce smaller ones.” J. Sears and J. Darby, The Technology of Plasticizers 2 (1982). The short of it is that the word “plasticizer,” as used by those skilled in the art, is not generally limited to external plasticizers, nor to materials “added to the polymer after it has been formed.”
We must then determine whether the term acquired a more restricted meaning in the claims of the ’487 patent by intent or during prosecution. Where the meaning of words in a claim is in dispute, or where different members of the community of those skilled in an art give the same term different meanings, the specification and prosecution history can provide relevant information about the scope and meaning of the claim.
Loctite,
During prosecution the examiner suggested that the claims be limited to polyvinylchloride foams. When this was rejected, the examiner accepted the applicant’s position that there was no such limitation on the composition of the polymer. Specialty concedes that many plastics besides polyvinyl chloride are covered by the patent. Since the claims cover a variety of polymers, it follows that “plasticizer” (in the claims) should be read to include plasticizers appropriate for plasticizing other types of foam. Though polyvinylchloride entails a very high concentration of external plasticizer added to preformed polymer, the specification does not require a numerically high concentration of external plasticizer, but only a “sufficiently high concentration of organic plasticizer” to achieve specified results. Where a specification does not
require
a limitation, that limitation should not be read from the specification into the claims.
Lemelson v. United States,
Moreover, the scope of a particular claim can often be determined on inspection of other claims.
Fromson,
8. The earplug of claim 1 wherein said polymeric foam is formed from a polyvi-nylchloride plastisol.
16. The earplug of claim 11 wherein said polymeric foam is formed from a polyvinylchloride plastisol.
Plastisol is a term of art meaning a mixture of polymer and external plasticizer. These dependent claims add two limitations beyond independent claims 1 and 11: (1) the earplugs must be made of polyvinly-chloride foam, and (2) the polyvinylchloride foam must be externally plasticized. The limitation to polyvinylchloride in the dependent claims does not, of course, imply that the foam in claims 1 or 11 must be polyvinylchloride. On the contrary, it supports the inference that the foam in claims I and 11 is not restricted to polyvinylchloride. Similarly, the recitation in the dependent claims that the foam be formed from a plastisol, i.e., externally plasticized, implies that the independent claims 1 and II are not so limited. An accepted rule of claim construction suggests that, since the dependent claims 8 and 16 add an external plasticizer as a limitation, the broader independent claims 1 and 11 do not have this limitation. D.M.I.,
Inc. v. Deere & Co.,
Prosecution history is still another tool for claim construction.
McGill,
In sum, the understanding of the art, the language of the other claims, the specification and the prosecution history, all show that the term “plasticizer” in the claim language is not restricted to external plasticizers. The district court erred in reading this limitation into the claims before us. Those claims should be construed to encompass, as well, internally plasticized foams.
Infringement by Specialty’s device: The district court found as a matter of fact that the accused device is made of internally plasticized polymeric foam. The court also found that the accused earplugs fall *989 within all of the other limitations of claims 1 and 11. Therefore, when the claims are properly interpreted, the factual findings on infringement (none of which is challenged) compel a holding of infringement. It follows that the finding of noninfringement must be reversed as based on an erroneous reading of the claims.
There is another basis for finding that the Specialty earplugs infringed the ’487 patent. Evidence introduced at the trial shows that the accused earplugs actually contain both external plasticizers and internal plasticizers. Laboratory tests conducted by both sides showed that organic materials were extracted by solvents from the accused earplugs, and that after these oily liquid substances were extracted the foam became less resilient. Extractable materials that increase the flexibility of plastics are, by definition, external plasticizers. The presence of external plasticizers is consistent with the chemistry of the polyurethane foams used by Specialty. The polyurethane used by Specialty was plasticized by the techniques of chain stopping and underindexing. 7 Specialty’s expert testified that the benzyl alcohol chain stopper reacted with precursor monomers to produce, among other things, small linear polymers that contributed to the plasticization of the polyurethane. Specialty’s expert also testified that the extract contained small linear polymers of polyurethane. Specialty tried to characterize these small molecules as “polymer” rather than “plasticizer.” Although both are polymers, a low molecular weight linear polyurethane polymer that is an oily liquid is quite a different chemical entity from a high molecular weight, branched, cross-linked polyurethane polymer that forms a solid. Any small molecule that is not bound to the large structural polymer molecules and that contributes to plasticization is by definition an external plasticizer. It is irrelevant that it is made from the same monomers as the polyurethane that it plasticizes. See Sears & Darby, supra. The trial judge’s finding that the foam in the Specialty earplugs did not contain external plasticizers was clearly erroneous.
In some tests the extracted foam no longer achieved the recovery rate specified in the patent claims. Conversely, in at least some cases the foam had a sufficiently high concentration of external plasticizer to achieve the specified recovery rate. The Specialty earplugs therefore infringed even under the erroneous, more restrictive, interpretation of the claim language adopted by the district court.
Because the properly interpreted claims are literally infringed, we need not reach the question of whether there is infringement under the doctrine of equivalents.
III. Obviousness
In its cross-appeal, Specialty argues that the district court erred when it rejected Specialty’s defense that the ’487 patent would have been obvious under 35 U.S.C. § 103. In reviewing a decision of nonobviousness, the ultimate legal conclusion of obviousness is scrutinized as a matter of law,
Panduit Corp. v. Dennison Mfg. Co.,
Specialty’s main objection is that the district court did not follow the
Graham
analysis. Failure to base an examination of obviousness on the factual findings required by
Graham
can require that the case be remanded for those findings to be made.
Loctite,
The court made specific findings on the scope and content of the prior art, and on the differences between the prior art and the claimed invention. Also, the judge explicitly reviewed and discussed each of the references relied upon by Specialty — the Hultgren, Kaps, Cantor and Mills patents for earplugs, the Mast and Simon patents for slow recovery foams, and the Cabot stock foam used to make the first ’487 earplugs. The court concluded that the teachings in each of these references, individually or in combination, did not render the claimed invention obvious to one of ordinary skill in the art.
The court made the following specific findings on the scope and content of the prior art and the differences between the prior art and the claimed invention. 8 Hultgren (U.K. Patent 733,542), the reference viewed as most pertinent by the Patent & Trademark Office, has an axially oriented stem, is made from rapid recovery foam, does not provide any formulations for its foam and must be made in three sizes. Kaps (German Democratic Republic 26,819) discloses a conical plug punched from a sheet of polyvinylchloride and says nothing about controlling the properties of the plug. Adler’s (West German Gbm 16 97 139) conical plug of polyurethane foam material says nothing about insertability or recovery properties. Cantor’s earplug (U.K. Patent 578,613) is tubular with an open and a closed end, is not made completely of foam, and does not disclose recovery rates. Mill’s earplug (U.S. Patent 3,736,929) has a dumbbell shape and is not made of foam. It was also expressly found that, although the Mills earplug was not disclosed to the examiner in the original application process, the Mills earplug was not pertinent prior art. The judge determined that none of the foam patents (e.g., Mast, U.S. Patent 2,964,424 and Simon, U.S. Patent 2,811,493), either individually or in combination, disclose a recovery rate and equilibrium pressure within the ranges described in the ’487 patent. The court also rejected the idea that the prior existence of the stock foam that was used to make the first ’487 earplugs was prior art that would render the patent obvious; the previous use of this foam was to encapsulate electronic components, and the court implied that this prior use would not suggest its use for earplugs. The opinion noted that prior art suggesting that earplugs should be made of dense material taught away from the use of the Cabot slow-recovery foam. 9
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The court framed its analysis of the level of skill in the art in terms of someone with a very high degree of skill in the art, comparable to the president of Specialty. If the invention here would not have been obvious to one of extraordinary skill, it follows that in this case it would not be obvious to one with lesser skills. Any error in choosing too high a level of skill would not be prejudicial to Specialty, and would not be grounds for reversal.
Kloster Speedsteel AB v. Crucible, Inc.,
Objective evidence of nonobviousness was properly considered.
Graham,
The end-result is that the opinion of the district court shows that the court did make sufficient factual findings — which are not clearly erroneous — concerning the scope and content of the prior art, the differences between the prior art and the claims at issue, the level of ordinary skill in the art, and objective evidence of nonob-viousness. The opinion also shows that the court considered these factors in making its determination of nonobviousness. The trial court likewise properly analyzed obviousness in terms of the claimed invention as a whole at the time that the invention was made. It correctly framed its ruling in terms of Specialty’s failure to overcome the statutory presumption of validity of the patent with facts established by clear and convincing evidence.
Lindemann,
IV. Inequitable conduct during prosecution
Inequitable conduct during prosecution of a patent must be proven by clear and convincing evidence of at least threshold levels of materiality and of intent to mislead.
J.P. Stevens & Co. v. Lex Tex, Ltd.,
Specialty argues that during prosecution Cabot’s agent withheld information about (1) the Kaps and Mills patents, (2) Gardner’s Italian patent (858,371) on slow recovery foam, and (3) the “prior art foams” manufactured and sold by Cabot’s predecessor, National Research Corporation. The court found that the Kaps and Mills patents were not material. Although the opinion speaks of them as not being “highly material,” the opinion as a whole indicates that the court did not impose an improperly high standard of materiality. The court cited
J.P. Stevens,
and must be presumed to have used the standard of materiality set forth in that case.
J.P. Stevens,
Specialty’s arguments concerning the Gardner Italian patent on slow recovery foams and the prior existence of a commercially available foam is based on the theory that Cabot misled the examiner into thinking that slow recovery foams were entirely novel and absent in the prior art. The district court found that these references were material, but apparently did not find them to be particularly material, noting that the patent claims a mechanical device, and that the particular type of foam is “irrelevant to the invention.” The court rejected the contention that these foams rendered the invention obvious.
No intent to mislead was found. The court noted that, although Cabot did not cite the Italian patent when prosecuting the original patent, it called the Italian patent to the attention of the examiner during the reissue proceedings. With respect to the “prior art foam,” Cabot’s agent testified that during prosecution he had simply forgotten to cite the existence of stock slow recovery foam sold by Cabot. The court did not find this to be evidence of any intent to deceive the Patent Office, but does not appear to have explicitly ruled whether this amounted to gross negligence or merely simple negligence. Simple negligence, oversight, or an erroneous judgment made in good faith is insufficient to establish intent.
J.P. Stevens,
V. Conclusion
The decision of the district court that the Specialty earplugs did not infringe the ’487 patent is reversed, 10 and the determination that the patent is valid and enforceable is affirmed. The case is remanded for further proceedings consistent with this opinion.
COSTS
Costs to the Cabot Corp., the sole prevailing party.
REVERSED IN PART, AFFIRMED IN PART, AND REMANDED.
Notes
. Under Fed.RXiv.P. 54(b), the court determined that final judgment be entered as to validity, noninfringement and enforceability.
. At that time Gardner was an employee of National Research Corporation. In 1978, National Research Corporation merged into Cabot. The Cabot earplugs are manufactured by E-A-R Corporation, a subsidiary of Cabot. For simplicity, this opinion will refer only to Cabot.
. The question of whether an accused device infringes
properly interpreted
claims is a question of fact that is reviewed under the "clearly erroneous” standard.
SRI Int'l v. Matsushita Elec. Corp. of Am.,
. Both parties accept that all of the chemicals in dispute are organic. For purposes of our analysis, "plasticizer" and "organic plasticizer" are synonymous.
. The internally plasticized polymers are polyvinyl chloride/vinyl acetate copolymers, vinyl chloride/vinyl stearate copolymers, and vinyl chloride/vinylidene chloride copolymers.
. Therefore, if Cabot was trying to assert rights under the doctrine of equivalents to foam earplugs having recovery rates and equilibrium pressures controlled by manipulating the pore size or density of the plastic, the patentee might be estopped.
Hughes Aircraft v. United States,
. Underindexing is a technique in which the polyurethane is prepared using an excess of its polyol monomer in relation to its polyisocya-nate monomer. Chain stopping is a method of making polyurethane in which a monofunctional reagent is added during polymerization. The monofunctional reagent (benzyl alcohol was used in this case) reacts with the polyisocyanate in the reaction mixture, preventing further polymer chain growth at the site of the reaction.
. Most of this was done in discussing anticipation (not raised on this appeal) but the part of the opinion on obviousness referred to that earlier discussion.
. The court also found that the stock foam had not been sold more than one year before filing the application. Actions by the same inventor occurring within the statutory one-year grace period under 35 U.S.C. § 102(b) are not prior art which will render the inventor’s work antici
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pated or obvious, and it is not inequitable conduct to fail to disclose such art to the Patent & Trademark Office during prosecution.
Reactive Metals & Alloys Corp. v. ESM, Inc.,
. On remand the district court should consider Cabot's assertion that Specialty’s infringement was willful.
