55 F. 301 | U.S. Circuit Court for the District of Northern Ohio | 1893
This is a suit in equity by the Pittsburgh Reduction Company against the Cowles Electric Smelting & Aluminum Company, to restrain the infringement of a patent process for reducing aluminum, by electrolysis, (letters patent Ho. 400,766,) owned by the complainant under an assignment from the original Xiatentee, Charles M. Hall. The patent was applied for July 9, 1886, and was granted April 2, 1889. The defenses to the suit are; First, that the patent is invalid for want of novelty, and, second, that the defendant does not infringe.
Electrolysis is a process for separating a chemical compound into its elements by passing through it an electric current. The current is effective for this purpose only when the compound is reduced to a liquid state, either by solution or fusion. The compound which is decomposed by the current is called the “electrolyte.”
Aluminum is a metal which was first isolated by Wohler in 1827. There is great difficulty in obtaining the pure metal from its compounds because of the tenacity with which it unites with other
Fluorine unites with the metals to form fluorides. The fluoride of sodium and the fluoride of aluminum united form what is known as the “double fluoride of aluminum and sodium.” There are'several minerals found in nature which are double fluorides of aluminum and sodium, of which cryolite is much more common than the others, and is found in large quantities in Greenland. Its uses are so extensive that it has become a well-known article of commerce.
More than .50 metals are known to chemists. When one of these is united with nonmetalllc substances, and the compound is reduced to a liquid state by solution or fusion, and subjected to an electric current, which decomposes it, tbe nonmetallic element of the compound will be drawn by tbe current to that point in tbe bath where the current enters it from the positive pole, called the “anode,” and the metal will move in the direction of the point where the current leaves the bath for the negative pole, called the “cathode.” Metals differ, however, in the ease with which the current can draw them to the cathode; and when one is more sluggish than another in yielding to this influence the one is said to be more electro-positive than tbe other. Scientists have arranged all knorvn metals accordingly. The only metals more electro-positive than aluminum are magnesium, calcium, strontium, barium, lithium, sodium, potassium, rubidium, and caesium. All other metals yield more readily to the current. When several compounds in solution or fusion are electrolyzed, the current will attack and decompose that compound whose parts are least firmly united, or, as the phrase is, “which is least stable.” As might be supposed from tbe foregoing, the more electro-positive a metal is, the more stable its compounds are likely to be. Alumina is so common in nature that every one, in a desire to get pure aluminum, would naturally turn to that as one of the simplest of its compounds; but the fact that the oxygen has proved to be so firmly united to aluminum as to resist the action of the highest heat has been very discouraging to chemists.
Hall, the original patentee of the patent in suit, was a resident of Oberlin, Ohio, and a graduate of the college at that place. He had a strong taste for chemistry, and after leaving college in 1884 gave his attention, among other things, to the aluminum problem, which had baffled so many before bim. He conceived tbe idea of obtaining aluminum from alumina by electrolysis, and concluded tbat if he could find a bath made up of compounds more electrically stable than alumina, which would freely dissolve alumina, the application of the current to the mixture would precipitate the aluminum upon the cathode, and would free the oxygen at the ianode. He discovered that the fluoride of aluminum, when united with the fluoride of any metal more electro-positive than aluminum, to form a double fluoride, Would, when heated to fusion, dissolve alumina as freely as
“(1) As an improvement In the arc oí manufacturing aluminum, the herein described process, which consists in dissolving alumina in a fused hath composed of the fluorides of ¡iltunimim, and a metal more electro -positive than aluminum, and then passing an electric, current through the fused mass, substantially as set forth.
“(h) As an improvement in the art of manufacturing aluminum, the herein-described process, which consists in dissolving alumina in a fused bath composed of the fluorides of aluminum and sodium, and then passing an electric current, by means of a earbonacootis anode, through the fused mass, substantially as set forth.”
The defendant is said to infringe both these claims. The validity of the first, So far as it covers defendant’s process, and of the second, is attacked by i be defendant.
We shall first consider the validity of the claims, and in that connection must refer to the history of the art. It is said on behalf of the defendant that as far back as 1859, I)e Ville, a famous French chemist, published to the world the process which Hall has included in his patent. He Ville gave si great deal of time to aluminum and its production from its compounds. He was the discoverer of the purely chemical process by which, without the slid of electricity, ¡sure aluminum has been manufactured since Us day down to (he present time. He also gave some attention to tbf iiiamifaenire of aluminum by the process of electrolysis. In the publication by De Ville on aluminum, its properties, its luanw facture, and its uses, in the year 1859, we -find this statement:
"Aluminum by the Current. The sanio hath of Rio doable chloride of aluminum nmJ sodium can bo used for coating with aluminum, especially copper. on which Captain Caron and myself have worked. In order to succeed well, one must employ a bath of the double chloride, which has boon carefully purified from all metallic substances by the action of the current itself. When the aluminum which deposits at the negative polo appears pure, one altadles to This pole She piece of copper to be aluminized, and to the negative pole a bar of aluminum.”
(“Footnote. A compact mixture of carbon and alumina, which is transferred into chloride of aluminum gradually and in measure as the deposit of aluminum takes place, keeps the composition of the bath constant Cor an iadeilnite period of time.”)
“The temperature most be kept somewhat below the melting point of aluminum. The deposit takes place with great facility. It is very adhering; but it is difficult, to prevent the metal from getting impregnated with double chloride, which attacks it the moment one washes the piece, while, with some precaution, one succeeds. The washing of the piece must bo done with much water, and for a long time. Cryolite, in the same way can be used in ibis operation, but it must be made more fusible by mixing it with a littoc double chloride of sodium and aluminum, and with potassium chloride. ’'
Finally, it will be observed that De Ville suggests that instead of the double chlorides of aluminum and sodium, cryolite may be used, but that it must be made more fusible by mixing it with a little double chloride of sodium and aluminum and with potassium chloride; and it is the proposition of De Ville to use cryolite in this way as the main part of the bath, and an anode of carbon and alumina in accordance with the footnote, which the defendant’s counsel and experts contend is substantially the same process as that on which Hall claims a patent.
¡Cryolite, as we have seen, is a double fluoride of aluminum and sodium. The theory of the process of De Ville is that the electric current disrupts the fluoride of aluminum which is a less stable compound than the fluoride of sodium. Fluorine gas is liberated at the anode, and, being presented to the mixture of carbon and alumina, unites with the aluminum, and leaves the oxygen with the carbon to make carbonic oxide gas. The fluoride of aluminum thus constituted at the anode renews the bath, and is supposed to keep it constant; while the aluminum of the original fluoride of aluminum, which was in the bath, is deposited at the negative pole.
We are very clear in our opinion that this is not an anticipation of Hall’s patent. The primary and most important step of Hall’s patent is the dissolving of the alumina in the fused bath of the double fluoride of aluminum and sodium. This happens before any electrolysis occurs at all. When the electric current is ap
Defendant’s counsel and experts, in their effort to make the two processes the same, rely upon, the supposition that when the compact anode of carbon and alumina was Inserted by De Ville Into the bath of cryolite some of the alumina was necessarily dissolved in the cryolite, and so the current electrolyzed that alumina as in the Hall process. In the 'first place, the experiments made on behalf of complainant demonstrate that a compact mixture of carbon and alumina (which can only be made by the use of some binding material) may be kept in a bath of cryolite for many hours without dissolving the alumina at all. Some counter experiments by defendant are by no means so satisfactory, because the results may be attributed to the presence of other causes than, the solution of the compact, anode.
But suppose it to be a fact that in De Ville’s process alumina was dissolved in the bath from the anode, and that thereupon it was electrolyzed as in the Hall process, it was a mere accident, of which De Ville made no note, and which, therefore, we may reasonably infer, he did not observe. Accidents of this character cannot be relied on as anticipations of a patented process (Tilghman v. Proctor, 102 U. S. 707, 711) when the operator does not recognize the means by which the accidental result is accomplished, and does not thereafter consciously and purposely adopt such means as a process for reaching- the result. De Ville did not intend that the alumina should be dissolved in the bath. If he did, why did he unite it with carbon by means of pressure and a binding material?' If he had intended to dissolve the alumina, he could not hare done anything which would hare so interfered with his purpose. Just as Prof. Langley says, such a course would hare been as reasonable
De Ville was seeking to electrolyze the fluoride of aluminum, while Hall was seeking to electrolyze alumina. It was a condition precedent to Hall’s success that Ms alumina should be in a liquid state. As we have seen, it was essential to De Ville’s process that Ms alumina should be where it was, i. e. mixed in solid form with the carbon.
This brings us to a theory of the Hall process wMch has been advanced by one or more of the defendant’s experts to show that the Hall and De Ville processes are alike. .Hall says in effect, in the specifications for Ms patent, that the electrolyte in Ms process is the alumina held in solution, and that in the decomposition the aluminum of the alumina goes to the cathode and the oxygen of the alumina goes to the anode, the fused double fluoride constituting the bath remaining unaffected. The theory, or, we would better say, the alternative theory, of the defendant’s experts (for they venture more than one) is that the fluoride of aluminum is the electrolyte, and that when it is decomposed the fluorine attacks the dissolved alumina, drives off the oxygen to the anode, and umtes with the aluminum remaining, thus restoring or regenerating the bath. This theory is advanced for the purpose of showing that the Hall bath does not remain constant, as he claims, but has to be regenerated as in the De Ville process, the only difference being that in the former the alumina is held in the bath in solution, while in the latter it is held in a compact mixture of carbon and alumina. If this were the only difference between the two processes, we should hold that the Hall process was a patentable discovery, because the regeneration of the bath from the dissolved alumina, if such were the chemical action wMch took place, would be a successful process, because regeneration is so complete as not even to betray itself, while in the practical operation of the De Ville process the regeneration of the bath is very incomplete. The fluorine gas escapes into the air, and is so corrosive as to injure both workmen and apparatus, and the process is a failure for commercial purposes. The compact mixture of carbon and alumina is hard to make, and obstructs regeneration; and the substitution for it of dissolved alumina, even if their functions in the process are exactly the same, is the step from failure to success.
But there is no satisfactory evidence at all that the dissolved alumina is not the electrolyte, and the burden is on the defendant to show it. Coffin v. Ogden, 18 Wall. 120, 124. Prof. Chandler,
An alternative theory, advanced by some of defendant’s experts, is that when alumina is dissolved in the bath, a compound of oxygen, fluorine, and aluminum, called “oxyfluoride of aluminum,” is formed, which is the electrotype. It is sufficient to say of this theory that no chemist, and certainly none of defendant’s experts, ever isolated such a compound, and no one knows that it exists. The reason for its theoretical existence is that such a compound is formed with the chlorides. Analogies between the fluorides
The defendant company instituted a number of experiments to show that the De Ville process would work as well and in much the same way as the Hall process. The evidence concerning these experiments, although it all comes from the defendant’s witnesses, leaves no doubt in our minds that they were not conducted in a fair spirit, but rather with an intense desire to force a demonstration of the identity of the De Ville and the Hall processes. Nothing else can explain the palpable disobedience to De Ville’s express directions for carrying out his process. According to De Ville’s directions, the bath must not be heated up to the melting point of aluminum. This is evident, because his main process contemplates an aluminum anode, and heat beyond its melting point would destroy it as an anode, and it is for this reason that he directs that the fusibility of cryolite be reduced by mixing it with chlorides. In the experiments of the defendant the bath was heated far beyond the melting point of aluminum. It was so hot that the carbon of the carbon-alumina anode, a large part of which was not sunk in the bath, but was exposed to the air, united with the oxygen of the air, and was burned out. This left on the exterior of the anode nothing but a ring of pure alumina, which, dropping into the bath, was of course dissolved as in the Hall process, and from it aluminum was deposited at the cathode. Then, too, stubs of the partly used carbon-alumina anodes were ground up and thrown into the bath of cryolite, and of course the particles of alumina, separated by the grinding process from the carbon, became dissolved in the bath, and the Hall process was again reproduced. De Ville did not contemplate the presence of alumina in the bath except in a compact mixture with carbon, and yet the experiments of defendant presented alumina to the bath wholly free from carbon. Even with these approaches to the Hall process, the cost of producing the aluminum which was produced exceeded that of the Hall process some sixfold. Nothing could more clearly demonstrate the difference between the De Ville and the Hall processes.
We have considered the Hall process as a whole, and thus compared it with the De Ville bath-regenerating process. • A comparison of his process with De Ville’s and the difference would not be complete, however, without some reference to Hall’s claim that he was the first discoverer of the fact that alumina would freely dissolve in the fused double fluoride of aluminum and sodium. The fact is that such a bath will dissolve from 10 to 25 per cent, of its weight as completely as water will sugar. Defendant claims that this was-well known in the art long before Hall’s application. The first publication relied on to establish the claim is found in one of De Ville’s works, as follows:
“Cryolite is a double fluoride of aluminum and sodium, which, one may produce artificially or imitate by mixing hydrofluoric add in excess in pure and-*311 calcined alumina and carbonate of sodium in quantities such that the sodium end aluminum will be present in the proportions in which they exist in cryolite. After drying and fusing the mixture one has a limpid and homogeneous substance which possesses all the exterior characteristics of fused cryolite. I have not yet made an analysis of it, but the weight of the substance produced is such that one must suppose that the alumina and soda have lost all their oxygen by transformation into fluoride. This cryolite, like the natural cryolite, gives aluminum when reduced by soda. It also yields aluminum under the influence of an electric current, which a mixture of alumina and fluoride of sodium fused together will not do. When, this experiment is made, one perceives that the alumina dissolves in the fluoride, but in small quantity, and remains in the condition of alumina, because an electric current, which passes through the well-fused substance, yields sodium and fluorine. These experimento, which succeed very well when one employs a mixture of fluoride of sodium and fluoride of potassium, prove further that alumina at red heat is decomposed neither by sodium nor by potassium.”
There Is no statement here at all that cryolite will dissolve alumina. The words, “when this experiment is made,” etc., clearly refer to the experiment last spoken of; that is, to passing an electric current through a mixture oí alumina and fluoride of sodium fused together. In such an experiment De Ville says that the alumina dissolves in the íiuoride, 1 e. the fluoride of sodium, in small quantity. There was no cryolite in this experiment.
' All the other publications relied on relate to a feature of the purely chemical process which De Ville discovered for the reduction of pure aluminum by the use of sodium. In that process the aluminum appears in tiny grannies or globules of the ¡Hire metal, which De Ville found much difficulty in running together to make a button. He attributed this difficulty to the presence of a thin film of alumina surrounding each globule, formed by a union of the aluminum with the oxygen of the moisture developed in the experiment. He found that this film could be removed by washing the globules with fluoride of sodium. De Ville says:
“The facility with which aluminum gathers together in the fluorides is due without doubt to the property which they possess of dissolving the alumina which the moisture adhering to the chloride of aluminum deposits on the surface of the globules on the instant of their formation, and which the sodimn is unable to reduce.”
De Ville does not here refer to the power which double fluorides have of dissolving alumina, but to the power which the fluorides singly have of doing so. For, as we shall see from a subsequent publication, he used in his experiments the fluoride of sodium. Speaking of the same process, Charles and Alexander -Tissier, in a work on aluminum, say:
“This .salt [i. e. flúor spar] is without action on aluminum, of which it constitutes one of the best fluxes, especially so because of the property which it has of dissolving the alumina with which the metal may be contaminated, and thus facilitating the reunion of the metallic particles.”
In speaking of the chloride of sodium, the same authors say:
“This is the salt which we employ habitually in recasting aluminum. How - ever, it does not possess, like the fluoride, the property of dissolving the alumina,”
The fluoride here referred to is, of course, the fluoride of sodium* Again, the same authors say:
*312 “Such was the state of aluminum manufacture, when, towards the close of 1855, De Ville, surprised by the facility with which the ahuninum gathered together when it was reduced from its fluoride instead of reducing it from its chloride, conceived the idea of trying how the fluoride would act under these circumstances. He perceived that the success of the operation was due to the fact that the alumina interposed between the small globules (that is, the small globules of metallic aluminum) was dissolved by the fluoride of sodium which was formed, and thus imparted to the metallic particles a much-greater facility of reunion.”
Referring to the same operation, Pelouze and Fremy, in a work published in 1865, say: ■
“It is probable that the salty, pasty state of this slag (i. e. the film about the globules) is due to the alumina which the fluorides dissolve well, but thereby lose their fluidity. This slag is composed principally of common salt and fluoride of aluminum in the following proportions: Common salt, 60 parts; fluoride of ahiminum, 40 parts. When this slag is washed, the salt is dissolved, and there is left fluoride of aluminum, and a little cryolite and alumina. This is the alumina which has been dissolved or retained by the fluoride bath.”
Again, in a German work by Hoffman, published in 1875, there is this reference to De Ville’s process of making aluminum by his purely chemical process:
“Instead of the pure chloride of aluminum, De Ville soon after employed the double fluoride of aluminum and sodium, which he reduced in a reverberatory furnace with sodium. However, the chloride of ahiminum" and its double salt eagerly attract moisture, and then yield, on heating, hydrochloric acid and alumina, (almninum oxide.) This last coats over the separately reduced globules of aluminum with a thin skin of oxide, which makes it difficult to get the globules to unite in a mass. This oxide, as Kosseau and Morin found, is dissolved by fluorides. For this reason flúor spar, or, as Pelouze and Fremy recommended, cryolite, is added to the double salt.”
Payen, another chemist, in a work published in 1878, refers to the same process, and says:
“Cryolite may always be used with advantage in the place of flúor spar. It acts both as a solvent for alumina, like flúor spar, and also increases the yield by furnishing more aluminum.”
■We have given all the references relied on by defendant. It is perfectly apparent to us that it was only known that cryolite would wash off the film of what was supposed to be alumina from the tiny globules of aluminum in the De Ville chemical process exactly as fluoride of sodium or fluoride of calcium would, and that cryolite was proposed merely as a substitute for those compounds in this process. But fluoride of calcium will dissolve only 1 per cent, of its own weight in alumina, and fluoride of sodium even less. This does not show that any chemist knew, until Hall discovered it, that cryolite would dissolve alumina as water does sugar. Indeed, it will be noticed that Pelouze and Fremy, who recommended cryolite as a substitute for flúor spar in washing off the alumina film, say that by such dissolving the cryolite will lose its fluidity. Considering the slight amount of alumina to be washed off, this would show conclusively that they did not know or realize that cryolite would freely dissolve alumina, and not lose its fluidity at all. It will not do to say that the difference is only one of degree. If cryolite only dissolved one per cent, of its weight in alumina, Hall’s process would
Another claim in this connection perhaps deserves some notice, Jr several patents which were taken out in England for the making of aluminum by what is the He Tille process without any variation, the anode, made of a compact mixture of carbon and alumina, is referred to as a “soluble” anode. Tills is said to show that the patentees knew that alumina would dissolve in the cryolite bath. The expression is used merely to indicate the action of the fluorine gas, released at the anode by the current, in uniting with the aluminum of the alumina in the anode, and regenerating the bath, which of course destroys the anode. It is an electro-chemical solution of the anode, and wholly different from a free solution of ¡ilumina in the bath without any aid from electricity. That the temí “soluble” has no other meaning in this connection is evident, because an anode of pure aluminum is also called “soluble.”
We have read with care every part of this voluminous record of over bb00 pages, and, while we ¡m; not chemists, we haw; obtained a sufficient understanding of the principles applied in the Hall and i)e Tille processes to be entirely confident that they are wholly different, and that no skilled chemist and electrician could have developed the Hall process from the De Tille process without a real discovery.
The Hell patent of 18(>Tl, the Johnson provisional specifications of 1ST!*, the Johnson specification of 1883, and the Graetzel patent of 1884, which are all recorded in the English patent office, and are produced here by the defendant and relied on as anticipations of HalFe patent, are mere reproductions of the De Tille bath-regenerating process, with various attempts to avoid the difficulties which the process presents in Its praeiical operation. The Graetzel patent— the latest of them — was a. failure. This is admitted by the patentee Mmself, who was a witness in the case. The Johnson sped oca lions were never even proceeded with to the procuring of a patent, and the Hell patent, lias never been used at all to make aluminum commercially. It is said that one reason why these electrolytic processes, in-, eluding lie Ville’s, were not brought into actual use, was that, uniil within a very few years, there were no dynamos capable of furnishing sufficient electric volume and force to make them practicable for commercial purposes. That the improvements In the machines for producing electricity have greatly facilitated the use of electrolysis as an agent in commercial processes Is not to be denied, but the failure of the De, Tille process for making aluminum by electrolysis finds a far better reason in the inherent difficulties of the process itself than in the mere expense of electricity. If the De Tille process is operative with the present modes of producing electricity, why does not the defendant adopt it? Jt is free to any one. The
There are other patents introduced to show anticipation than those which involve the De Ville process, but of these there is only one which, it is seriously contended, discloses the Hall process. This is a French patent of Fuerst, dated August 8, 1884. In this patent the patentee says:
“The process of which I claim the industrial property consists in making the electrolysis of alkaline aluminates, or alkaline earthy aluminates, in the condition of solution or of fusion. For this I take an alkaline alumínate, or earthy alkaline alumínate; that is to say, one of the aluminates of potassium, of sodium, or of barium, etc. Into this body, in solution or fusion, according to the circumstances, I introduce the two poles of an electric current of suitable tension. There is nothing further to do than to receive the aluminum upon the cathodes employed, (negative poles,) where I collect it in order to melt or utilize it alone or in different alloys for all the industrial uses to which it can lend itself. As to the anodes, (positive poles,) these anodes can be, according to my desire, soluble or insoluble, and I reserve to myself the the industrial property of each of these two cases. While I employ anodes which are insoluble, or are considered such industrially, I reserve to myself to maintain a constant composition in these electrolytic baths by adding to them, as is needed, oxide of aluminum.”
“The electrolytic decomposition produced by the electric current in an alkaline alumínate, or in an alkaline earthy alumínate, can also be produced equally well whether this salt be in a state of purity or whether several aluminates be mixed together, or whether they be mixed with other salts or foreign materials giving rise to double salts or any secondary combinations whatever, provided, let it be understood, that these salts or foreign materials, whatever they may be, will not produce decomposition of the aluminates employed. It is thus that I reserve to myself to introduce into these baths salts of ammonia, alkaline sulphites, alkaline phosphates, alkaline cyanides, alkaline chlorides, etc., the presence of which seems to have the power of improving the practice of this electrolysis”
Later on, Fuerst deposited an addition to Ms patent, in wMcb be says:
“In this certificate of addition I claim as my industrial property my process for the industrial production of aluminum 'by electrolysis of alkaline aluminates or alkaline earthy aluminates in solution or igneous, fusion. And by ‘alkaline aluminates,’ I mean every compoundinto which alumina and alkaline base enter, even if there should enter into that compound one or more of the following bodies, which I shall call ‘useful’ or ‘indifferent’ auxiliary bodies: Hydro-cyanic acid, cyanides, cyanates, phosphoric acid, (pyro and meta,) boric acid, silicic acid, hydrofluoric acid, — in the state of acids or salts. For me there Is alumínate of alkali as soon as there is in a body alumina and an alkaline base, even in the presence of the auxiliary bodies above mentioned, whatever otherwise be the hypotheses that might be established respecting the numerous molecular groupings which might exist or be supposed to exist.”
All alkaline alumínate is either an alumínate of potassa or an alumínate of soda. Alumínate of soda is a compound of alumina and soda, i. e. of the oxides of aluminum and sodium. It is a triple compound of oxygen, aluminum, and sodium. An alkaline earthy alumínate is an alumínate of baryta, strontia, lime, or magnesia, i. e. a compound of alumina with baryta or strontia or the other substances. The three elements of such a compound are oxygen, aluminum,- and barytum, or strontium, or the other substances.
The other patents pleaded as anticipations of Hall’s are even less like it than those already considered, and they were not pressed in argument.
It is objected to the validity of the Hall process that it is not operative. The argument is that it has no utility, as described in the patent, for three reasons: “First, because the fusion of the bath is maintained by external heat, and except with internal heat, produced by the current, the process is worthless and inoperative; second, because it contemplates continual interruptions in the process to remove the aluminum already deposited from the cathode, which would make the process too cumbersome and expensive for commercial use; and, third, because it does not provide for sprinkling powdered alumina over the top of the bath, to be gradually stirred down into it, without which the depositing of aluminum cannot go on without interruption.
There is nothing in any of these claims. The patent disclosed a process and suggested an apparatus by which the process could be operated. Said Mr. Justice Grier in Corning v. Burden, 15 How. 252, 267:
“A process eo nomine is not made the subject of a patent in our act of congress. It is included under the term ‘useful art.’ An art may require one or more processes in order to produce a certain result or manufacture. The term ‘machine’ includes every mechanical device or combination of mechanical powers and devices to perform some function or to produce a certain effect or result. But where the result or effect is produced by chemical action, by the operation or application of some element or power of nature or of one substance to another, such modes, methods, or operations are called ‘processes.’ A new process is usually the result of a discovery; a machine, of invention.”
Mr. Justice Bradley, in Tilghman v. Proctor, 102 U. S. 707, 728, in speaking of what was required in the specifications for a patent of a process, said:
“If the mode of applying the process is not obvious, then a description of a particular mode by which it may be applied is sufficient. There is, then, a description of the process, and one practical mode in which it may be applied. Perhaps the process is susceptible of being- applied to many modes, and by the use of many forms of apparatus. The inventor is not bound to describe them all in order to secure to himself the exclusive right to the process, if he is really its inventor or discoverer. But he must describe some particular mode or some apparatus by which the process can be applied with at least some beneficial result, in order to show that it is capable of being exhibited and performed in actual experience.”
How, it may be that the changes in the mode of using the Hall process, indicated in the objections of defendant, stated above, from that recommended by Hall in his patent, are great improvements, but that does not in the slightest degree affect the validity of the patent if it appear that at the time when the application-
It is pressed upon ns that after Hall made Ms discovery he worked on Ms processes unceasingly for a year or more under the - auspices and with the aid of the defendant company, but that with the apparatus described in the patent he was able to accomplish no useful result. It is said that not until he adopted the improvements above named, which are not included in Ms patent, did his process prove operative. The area of Hall’s discovery was a wide one. The chemical substances within the scope of Ms patent which he might use in carrying it to a successful result were many, and he was in search of that method and those substances within the limits of Ms discovery which would most easily and economically produce aluminum. It does not at all reflect on the utility of his processes that lie should have been a year or more experimenting to determine just exactly what apparatus to adopt. NTcr is it surprising that with lack of experience ih the practical operation of the process, with no means to try it on a commercial scale, he should meet with difficulties in small experiments vt/Mch disappeared afterwards. It is no evidence at all, therefore, of the inutility of Ms method of applying the process that by nine months’ experimental work under the auspices of the defendant company he did not satisfy its officers that he had made a valuable discovery. During that time he did satisfy the practical chemists who, immediately upon Ms leaving the Cowles Company, invested $20,000 in a plant to produce Hie aluminum commercially, according to Hall’s patent.
The apparatus suggested by Hall consisted of a crucible of iron or steel, lined with carbon, and placed in a furnace. The double fluoride was put in the crucible, which was then subjected to the heat of the furnace until the fluoride was fused. The poles of an electric dynamo were connected with the bath, the negative pole connecting -with the carbon lining, and making that the cathode, while the positive pole was connected with a piece of carbon suspended over and extending down into the fused mass. Alumina is added to the bath, when fused, and an electric current of from four to six volts deposits aluminum on the bottom of the crucible. When a sufficient quantity has been deposited, the patent says that the melted aluminum may be removed from the bath by suitable means, or the bath, may be poured out, and the aluminum picked out. It is said that there are insurmountable difficulties in this apparatus. The carbon lining of the crucible must, on the one hand, be thick, to prevent the fluorides from attacking the steel or iron underneath it, and to prevent the radiation of heat and consequent cooling of the bath; while, on the other hand, it must be thin, to enable the heat of the furnace to get through the sides of the crucible to fuse the bath and maintain the fusion. That there may have been better ways of applying the heat than that suggested is doubtless true; but it does not appear that the mode just described would not make aluminum, and the burden of proof on this point is on the defendant. On the contrary, the
The same remarks apply to the other criticisms of Hall’s first mode of putting Ms process into practice. More than that, the ladling out of the melted aluminum without emptying the crucible, and the adding of powdered alumina to the bath, are not even improvements upon Hall’s first method, but are quite witMn it. He says that alumina shall be added to the bath. It was to be added for solution. It does not even take knowledge of chemistry to lead one to grind a substance to powder to facilitate its solution, nor does it require any invention or discovery to use a ladle to remove molten aluminum from the bottom of a crucible without emptying the crucible of its other and less weighty contents.
Hall’s process is a new discovery. It is a decided step forward in the art of making aluminum. Since it has been put into practical use the price of aluminum has been reduced from $6 or $8 a pound to 65 cents. This is a revolution in the art, and has had the effect of extending the uses of aluminum in many directions, not possible when its price was high. An effort has been made to show that this reduction in the price is due to the improvements in the application of electricity to the manufacture of aluminum. That the new inventions in the line of producing electric currents of
One other thing must be alluded to before we close this long discussion of Hie validity of HalFs patent, and that is the French patent of ileroult. Ileroult bus a patent granted to him by the French government, dated April 23, 1888. The process he described is substantially one of those described by Hall. He uses a fused bath of cryolite in which alumina is dissolved, and from which, by the elec's i*?c current, aluminum is deposited at the cathode. Hia anode is of carbon. Ileroult made application for a patent to the United Mates patent office May 22, 188(>. Hall did not make Ms application until July S), 3888. An interference was declared in the patent office between Hall and Heron! f. Hall adduced evidence to show the commissioner of patents that he made Ms invention and put it into operation February 23, 1888. The same evidence has been Intrcducod here. It establishes beyond all reasonable doubt by written evidence that Hall did put his process into successful operation on February 23, 1886. The patent office decided the interference; proceeding in Hall’s favor, and it was clearly right. There 'was; no evidence, there or here, to show that Heroult discovered the process before Hall, and the fact that Heroult’s French patent antedates Hall’s application does not affect Hall’s right to a patent, because by section 4887, Bov. St., an inventor's right to a patent in tins country is not debarred by reason of the fact that the Invention has previously been patented in some other country, provided that it has not been more than two years in use in the United States. The counsel for defendant do not dispute the correctness of this conclusion, but they rely on the Ileroult interference proceedings to attack the validity of that pari; of the second claim in the Hall patent where he specifies as part of Ms process the use of a carbonaceous a,node. It is conceded by them that Hall had used a carbon anode in Ms process before filing; his application, but the contention Is that because in. Ms application he alluded to it as having some disnd'-antages, and did not include it in Ms first series of claims, which he afterwards amended, and did not finally include it in his claims until Heroult’s patent suggested its value to him, and more than two years after Ms application, he thereby abandoned the use of a carbon anode to the public. Ho authority is cited to sustain this an
And now we come to the question of infringement. The evidence leaves no doubt that the defendant company began their manufacture of pure aluminum in January, 1891, with the aid of one Hobte, who had been the foreman of the complainant company, and engaged for it in superintending the manufacture of aluminum by the Hall process. By that time the complainant company had adopted several improvements in the apparatus described in the patent for working the process. The defendant copied these improvements, as well as the process, and has sought to escape responsibility by maintaining that without these improvements the process was inoperative, and the patent which did not contain them was invalid. Much the same course is taken as to the defense of infringement. The improvements are said to make the present process a different one from that described in the patent, and therefore the defendant does not infringe. It is needless to say that a court is not inclined to favor such defenses. There is evidence tending to show that the defendant used Hall’s preferred bath, but with the admissions in this case it is unnecessary to consider the issue made on that point. It is admitted that the defendant is using a process in which alumina is dissolved in a fused bath of the double fluoride of aluminum and sodium, and in which an electric current is passed through the bath containing the alumina thus dissolved, whereby aluminum is deposited at a carbon cathode and oxygen is released at a carbon anode. It is said, however, that they are not infringing the Hall patent, because the Hall patent does not cover the particular double fluoride of aluminum and sodium which they are using, which is cryolite; and because the Hall process contemplated and called for a fusion of the double fluoride by external means of heating, whereas the defendants are using, to fuse the bath, the heat generated by the resistance of the bath to the electric current. The whole defense of infringement is based on a narrow and wholly impossible construction of the Hall patent.
As has been before stated, this patent is a pioneer patent, and its terms will be liberally construed to cover the patentee’s real discovery. Sessions v. Romadka, 145 U. S. 29, 12 Sup. Ct. Rep. 799; Sewing-Mach. Co. v. Lancaster, 129 U. S. 263, 273, 9 Sup. Ct. Rep. 299. Coming now to consider the claim that the patent does not cover fused cryolite as a bath, it should first be noted that cryolite is a double fluoride of aluminum and sodium, a metal more
“In the praeüee oí my ünveuUon I prepare a bath for tlio solution of the alumina liy inshig logotlior In a trull able crudblc, A, rho fluoride of aluminum ¡mil if-;' fiuoikle o£ a motil inoro elecirn-poyiivo Hum ¡ilmninum, — -as, for f'san'ple, tlio fluoride of sodium potiaiutn. etc., — them» salís ixAv" preferably múigicíi together in tlio proportions o£ oiglity-four parts of sodium fluoride and oio hundred and sriiuy-íiine purrs of iduminum fluoride, represented by "oo forun:!:'. N’:i3 '.V<T. A couvoniono method of ionning the ha ill consist:-: to adding to ¡ho mineral cryolite 3AR42I of its weight of aluminum fluoride. Tlie objeto of thus »elding rJuminum fluoride is to secure in the bath the proper relative proportions of the fluorides of aluminum and sodium."
And again the patentee «aya:
“While 1 consider íiu» propon ions of fluorides of sodium and ulutnininn i- ¡roreiisfu'f.ri'c si:ii«-.la: bese adnyicii for Hie piirpo; ouch proportion!, muy be rack'd. w'flim ce: tato limHc, without materially ufl’oeiiai' the operaAon or fend ion oí rite huih, as. in. fact, any proportions which may be found «m.eoir may ho employed,"
The patentee states dreti. the proportion of the alumJpum fluoride awrt sodium fluoride which lie profii's for Iris bath. They are 84 parts of sodium fluoride and IT! parts of aluminum fluoride.. Then he proceeds to full a roirmiieoi. way for veanhing those proportiono. Oryoliíe, as we have said, is an article of commerce. He suggests that ¡lie be,bulk can be naide by taking cryolite and addins to it, 888-421 of its ’weight in ainmimmi fluoride. After this, for the very object of including cryolite, which, ft A we know, he had lined for the purpose, and all other double fluorides of sodium and ylnmiimm which would work, be says that (he proportions may foe varied. What proportions «loes he mean? Why, the proportions of the i’tvo hiicrickv, of course. The labored construction that the pvoporh’om; h> be varied are those of the cryolii.e and the aluminum fluoride is wholly untenable. How may they be varied? W’ifMn certain limiM. What does ¡hat mean? The patentee goes c-n io sí ate when lie says “that auy proportions-; which may be found sniiable may be eiry;doycri.''':' Cryolii.e is now found suitable, and the patentee bad fount! it suitable when lie made his application. Could anything be more unlikely iban that Hall or his patent solicitor, ¡Tier they had been -uicc.essful in an interference controversy with Heron! 1, whose only bath was one of cryolite, would have framed Ms specifications with the inientioii of not including a cryolite ba-th in the monopoly lie was seeking? We think the patent very aprlv drawn to cover the use oí every double fluoride of aluminum and sodium winch can be made to produce aluminum
Hext is the defense based on the use of external heat in Hall’s apparatus as described in his patent, and defendant’s use of internal heat. Hall’s claims do not say what heat shall be used to fuse the bath. The process is described as beginning with a fused bath. The argument is that because Hall in his specification describes an apparatus for the fusion of the bath by external heat, therefore he limits himself to a process in which external heat is used, and confers upon the world at large the right to use his process if only some other mode of applying the heat is employed; and this in the face of the words of the patent: “Hor does this apparatus described herein with more or less particularity form any part of the invention herein.” We do not see how the patentee could have used stronger words to avoid the difficulty in which defendant wishes to involve him. Then, too, we have the refined point that the language of the claim itself excludes the possibility of electric heating because it speaks of dissolving alumina in a fused bath of the double fluorides, “and then passing an electric current, by means of a carbonaceous anode, through the fused mass.” This language is as applicable to electric heating as to any other. The word “then” is used to indicate that the electrolysis is to follow the solution of the alumina in the fused bath. How, whether the current or a furnace fire fuses the bath, the current which is passed through the fused mass to perform electrolysis is passed through after the fusion. The decision of the supreme court in the case of Tilghman v. Proctor, 102 U. S. 707, is conclusive on this point. There the patent was for a process for the treatment of fats and oils, in which the application of heat was one' of the necessary steps. Mr. Justice Bradley, speaking for the court, said:
“Ano tlier ground assumed by the defendants to avoid the charge of infringement is that they do- not heat the mixed mass in the maimer pointed out in Tilghman’s specification; but, instead of heating the containing vessel by an outside application of heat, they heat the contents by the introduction of superheated steam. But we think that this does not alter the essential character of the process. The heating by steam is clearly an equivalent method to that of heating by an external fire. The patent does not prescribe any particular method of applying the heat, except when using the pipe and coil apparatus described in the specification; and even in the use of this apparatus the outward application of the heat to the pipe is suggested incidentally and as a matter of convenience, rather than as an essential requisite. The patentee showed one method in which the heat could be applied. That was all that was necessary for him to do. If it could be applied in any number of different methods it would not affect the validity of the patent as a patent for a process. The method of heating the mixture by the introduction of steam may be attended by some beneficial results in producing an agitation, or an automatic circulation helpful to the perfection of the admixture of the water and fat; and so far it may be an improvement on heating from without. Suppose this to be so, as before said, the introduction of an improvement gives no title to use the primary invention upon which the improvement is based.”
Finally, it is said tbe defendant does not infringe, because tbe claim calls for a carbonaceous anode and tbe defendant uses a
A decree will be entered for the complainant, finding that coinplainsmt’s patent is valid, and that the defendant infringes botín the ■first and second claims thereof, and perpetually enjoining the defendant from further Infringement, with the usual reference to a master to determine the damages.