Donald Malen slipped while getting off his reconditioned riding lawn mower and injured his foot on the rotating blade. He and his wife sued the manufacturer and seller, claiming that the mower was defective in design and construction. The district court granted summary judgment for the defendants because undisputed evidence established that Malen’s own actions were the sole proximate cause of his injury. But viewing the record in the light most favorable to the plaintiffs and taking all inferences in their favor, we conclude that a jury could find that the mower was both defective and the proximate cause of Malen’s injury. Therefore, we reverse the district court’s grant of summary judgment in favor of the defendants and remand for further proceedings.
I. BACKGROUND
Before his injury Malen had operated riding lawn mowers for more than 40 years. In 2001 he purchased a Yard-Man riding mower at Home Depot that was manufactured by MTD Products in 1998 and advertised as “Reconditioned Power Equipment” with a “Full Manufacturer’s Warranty.” The mower was designed with a safety interlock system. One component of that system is the Operator Presence Control, or OPC, a device which kills the engine if the operator rises from the seat without first disengaging the cutting blade and setting the parking brake. A second component is the “no cut in reverse” switch, or NCR, which kills the engine if the operator shifts into reverse without first disengaging the blade. The American National Standards Institute (“ANSI”) 1 did not make an NCR compulsory until 2003, but by 1996 the organization had mandated that riding mowers had to have an OPC that will stop the engine and fully arrest the blade within five sec *299 onds of being triggered. Before Malen purchased the mower, he tested it under the supervision of a Home Depot sales employee. During that test ride Malen never rose from the seat with the engine running, but it is not disputed that he operated the machine in reverse while the blade was engaged.
A label on the mower in front of the seat warns the operator to protect against death or serious injury:
DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).
BEFORE LEAVING THE OPERATOR’S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE THE PARKING BRAKE, SHUT OFF AND REMOVE KEY.
Malen had read and understood these admonishments, and over the next three years he operated the mower 30 to 50 times without incident. But then in October 2004 he was mulching leaves with the mower and wedged the right front tire over a curb. He tried without success to free the machine by rocking his weight in the seat and shifting gears between forward and reverse. At that point Malen raised the cutting deck, removed his foot from the pedal which engages the blade, and started to dismount. But he did not turn off the engine or listen to confirm whether the blade had stopped spinning. It had not. As Malen rose from the seat and stepped off the mower, his left foot slipped under the cutting deck and was struck by the rotating blade. The lacerations to the sole of his foot were severe, and he will not regain full use of his foot. It is undisputed that neither the OPC nor the NCR functioned when the accident occurred.
The Malens sued MTD Products and Home Depot in the Circuit Court of Cook County, Illinois. Donald Malen asserted common-law claims for strict products liability and negligence, and his wife claimed loss of consortium. The Malens contended that the lawn mower manufactured by MTD Products and sold by Home Depot was negligently manufactured and unreasonably dangerous because its OPC was not connected and thus inoperable. They also contended that the mower was negligently designed because MTD Products had shunned a “fail safe” system that would have made the cutting blade unusable even without the OPC connected. Finally, the plaintiffs claimed that the defendants had failed to warn the operator about the defects in the mower. The defendants removed the suit to federal court under diversity jurisdiction. See 28 U.S.C. §§ 1332,1441.
At his deposition Donald Malen gave the following account of his accident. When the right front tire dropped over the curb and became wedged against it, he tried to free the mower by shifting between forward and reverse and rocking in the seat with the engine running. When this effort was unsuccessful, Malen decided to dismount and lift the front of the mower back atop the curb. He lifted his foot from the pedal which engages the cutting blade; that effort, Malen thought, had stopped the blade, but he acknowledged the possibility that the pedal had been locked into the “on” position and that removing his foot from the pedal had not unlocked it. It was not his practice, Malen added, to dismount a riding mower with the blade spinning, but the engine was still running so he could not hear whether the blade was rotating. Malen, who did not know that the mower was designed with an OPC or *300 NCR, then rose from his seat and put his left foot on the ground while swinging his right leg across the mower to the left. He slipped, and the blade caught his left foot and pulled him to the ground. He testified initially that the blade struck his boot and stopped for two to six seconds before resuming its rotation and cutting him when he tried pulling his foot away. Later in the deposition, however, Malen said “no” when specifically asked whether the blade had stopped on first contact with his boot. This apparent inconsistency was never clarified. According to Malen, the entire ordeal — from the time he drove off the curb until his foot was cut by the blade— lasted “between 10 and 20 seconds.” And, he said, it was a “very short time,” more than the “clap of a hand” but probably only “a couple of seconds,” between the time he rose from the seat and when his foot was sliced by the blade.
The defendants dispute Malen’s testimony. They rely on the treatment notes of Dr. Narendra Patel, the emergency-room surgeon who repaired the lacerations on the sole of Malen’s foot. In his notes Dr. Patel wrote that Malen had tried to dislodge the mower by planting his left foot on the ground, lifting the mower by the steering wheel, and stepping on the speed control. Yet at his deposition Dr. Patel could not recall the source of this account. And he conceded that the scenario described in his treatment notes would have resulted in lacerations to the top, not the sole, of Malen’s foot.
Malen did not recall telling Dr. Patel how the accident happened. And Donald Pacheco, a mechanical engineer retained by Malen, rejected the chain of events described by Dr. Patel. Pacheco opined that the riding mower could not have been lifted by simultaneously depressing the speed control (what MTD Products calls the “go” pedal) and pulling on the steering wheel. The opposing forces from these actions, Pacheco said, would have canceled each other.
Pacheco’s initial inspection had verified that the mower could be operated in forward, neutral, and reverse with the cutting blade engaged and no weight in the seat. Another inspection conducted jointly with personnel from MTD Products reproduced this result, which, the parties agree, could not have happened if the OPC and NCR were functioning. Close examination disclosed that the wiring for the OPC and NCR was not connected. The contacts were grimy, so Pacheco knew that the wires had not been connected for some time. And after removing the dirt, he did not find scratches on any of the contacts, so he concluded that neither of the safety devices had been connected in the first place. Moreover, Pacheco was certain that the NCR was not connected when Home Depot sold the reconditioned machine, since Malen had run the mower in reverse with the blade engaged while testing it at the store. During the joint inspection, the wires to the OPC and the NCR were attached, and afterward both devices functioned properly. The cutting blade came to a full stop 2.6 seconds after the OPC was triggered, well below the existing (and current) ANSI limit.
Based on his inspections and review of Malen’s deposition, Pacheco opined that the safety interlock system on Malen’s reconditioned mower was defective. Pacheco surmised that Malen had inadvertently depressed and locked the pedal which engages the cutting blade. That pedal, had it been unlocked, would have disengaged the blade when Malen removed his foot. Still, Pacheco insisted, the OPC and NCR should have protected Malen against a blade that was locked in the “on” position. A functioning OPC, he reasoned, would have killed the engine as soon as Malen *301 rose from the seat with the blade engaged. The very purpose of an OPC, Pacheco explained, is to safeguard an operator who neglects to stop the blade before dismounting, e.g., when clearing an obstacle from the path of the mower. Likewise, Pacheco continued, a functioning NCR would have shut down the engine as soon as Malen put the mower in reverse without first disengaging the blade.
Pacheco also reported that a “fail safe” version of the OPC was available for this Yard-Man model well before Malen purchased his reconditioned unit. Pacheco explained that an OPC employs a switch to allow or inhibit the flow of an electric current. The OPC utilized when Malen’s mower was built in 1998 was configured with a “normally closed” default: as long as the operator’s weight remained in the seat, the OPC switch would stay “open” and prevent current from passing. But if the operator rose from the seat with the blade engaged, the switch would revert to its “normally closed” position and allow current to pass and activate a kill switch on the engine. If an OPC of this design is not connected, Pacheco continued, no current will ever reach and trigger the kill switch, whether or not there is weight in the seat. In effect, an unconnected OPC of this design is no different than having an operator in the seat at all times. By the time Malen’s mower was built, Pacheco noted, MTD Products already had redesigned the OPC to be “normally open.” The new version employed the operator’s weight in the seat to close a switch and allow current to pass; if the circuit was open — either because the operator was not in the seat or the OPC was unconnected— the engine could not run. In June 1999 a service kit was developed to retrofit existing mowers with the new design, and after December 1999 the new design was incorporated into all newly manufactured units. MTD Products did not issue a recall for the service kit. Pacheco installed one on Malen’s mower and then disconnected a wire to test whether the redesigned OPC was “fail safe.” After the OPC was disconnected, the engine died if the cutting blade was engaged. Pacheco opined that Malen’s injury could not have occurred with the new design because the cutting blade was unusable unless the OPC was connected.
Pacheco’s assessment is corroborated by deposition testimony from several employees of MTD Products. Mark Holland, the company’s Manager of Standards Compliance, tested Malen’s mower (before Pacheco installed the service kit) and confirmed that its engine and blade did not stop when he rose from the seat or put the machine in reverse. According to Holland, if all the systems were functioning correctly, the engine should have shut down. Michael Miller, a vice president of product development and safety, testified that the OPC was redesigned to be “normally open” because the “normally closed” version continued to draw current and drain the battery if the operator inadvertently left the key in the ignition. Gunter Plamper, the vice president of safety, conceded that MTD Products knew that the mower as originally designed would still operate if its safety interlock system failed. He also acknowledged that the riding mower purchased by Malen was designed so that users could disconnect the OPC or NCR and still use the mower, but he insisted that the two devices could not accidentally become disconnected. Plamper authenticated a management directive that new consumer products be evaluated before production with an eye toward “possible hazards related to the use and/or misuse of the product.”
MTD Products and Home Depot moved for summary judgment. The defendants argued that the Yard-Man sold to Malen *302 was not unreasonably dangerous because the source of the danger — the rotating cutting blade, according to the defendants— was open and obvious to all users of the product. Malen knew the inherent risk, the defendants insisted, because his normal practice after 40 years of using riding lawn mowers was to disengage the blade before dismounting. And the particular mower was not defective, the defendants continued, because its OPC — -when it was connected after the accident — functioned in compliance with ANSI standards, and Malen’s evidence had not excluded the possibility that a third party disconnected the safety devices before Malen purchased the mower. The defendants also insisted Malen’s own conduct, not a defect in the mower, was the proximate cause of his injury. Malen had testified that his foot slipped under the cutting deck within “a very short period of time” of touching the ground, and since the ANSI standard allows five seconds for an OPC to arrest the blade, the defendants reasoned that Malen would have been injured even if the OPC had been connected.
The Malens countered that the unconnected OPC, not the cutting blade, was the reason the reconditioned mower was unreasonably dangerous. That danger was concealed, the plaintiffs maintained, though they also noted that Illinois does not shield against liability for injuries caused by an “open and obvious” hazard unless the nature of the risk outranks every other factor “to be considered in weighing the inherent design risks against the utility of the product as manufactured.”
Blue v. Envtl. Eng’g, Inc.,
The district court granted the defendants’ motion.
Malen v. MTD Prods., Inc.,
No. 05 C 6478,
II. DISCUSSION
The Malens argue on appeal that the district court erred in granting summary judgment for the defendants on the basis that Donald Malen’s actions were the sole proximate cause of his accident and injury. The Malens insist that the reconditioned mower was negligently manufactured and unreasonably dangerous because it did not have a working OPC. The mower was also defective in design, the Malens con *303 tend, because the OPC used by MTD Products was not “fail safe.” For their part, the defendants finally acknowledge the Malens’ theory that the mower was defective because of the design and manufacture of its OPC, not because it has a cutting blade like all lawn mowers. The defendants have now abandoned their contention that the hazard was open and obvious, but they still contend that the plaintiffs’ evidence would not establish that the mower was defective or that its OPC was a “substantial” cause of Malen’s injury. According to the defendants, the plaintiffs’ evidence does not exclude the possibility that a third party tampered with the mower, nor does them evidence establish that a properly functioning OPC would have stopped the blade quickly enough to prevent Malen’s injury. The district court was correct to conclude, say the defendants, that Malen’s negligence caused his injury.
We review the district court’s grant of summary judgment de novo.
Rao v. BP Prods. N. Am., Inc.,
A federal court sitting in diversity applies state substantive law,
Milwaukee Metro. Sewerage Dist. v. Am. Int’l Specialty Lines Ins. Co.,
*304 A. A Jury Could Find that the Lawn Mower was Defective.
The defendants argued on summary judgment that Malen’s evidence would not sustain a jury finding that his reconditioned Yard-Man was unreasonably dangerous, or that it was negligently designed and assembled. The district court did not reach this contention, but the defendants are free to renew it and do.
See Bivens v. Trent,
A jury could find that a riding lawn mower is defective if the machine lacks an OPC to stop the blade should the operator lose control or disembark with the blade engaged.
Hubbard v. McDonough Power Equip., Inc.,
Manufacturers and sellers are strictly liable for injuries caused by unreasonably dangerous products unless an unforeseen alteration by a third party introduced the unsafe condition.
See Peterson v. Lou Bachrodt Chevrolet Co.,
The defendants did not submit much of their own evidence to directly challenge Pacheco’s conclusion. Daniel Martens, the manufacturer’s chief engineer for product safety, testified at his deposition that post-production quality assurance for this Yard-Man model was outsourced to ABS Technical Services; only a small number of units were shipped to company headquarters for an internal “audit,” and Martens had not located evidence suggesting that Malen’s mower was one of
*305
them. Martens insisted that a written protocol governed inspections done by ABS, but he did not produce a protocol and could not identify the purported document by name or even describe its contents. ABS did have a check-box form to document its inspections, but Martens conceded that the form was not always used and that MTD Products had not found a completed form for the mower purchased by Malen. At his deposition Martens authenticated a completed form corresponding to a similar mower that had “passed” inspection by ABS, but he could not explain why the individual check box to verify testing of the OPC was unmarked. Nor was an explanation supplied by Mark Holland, who was responsible for standards compliance at MTD Products. Holland speculated that ABS had probably been unconcerned with the “little detail stuff’ and was focused on a “bottom line” determination of whether the unit had passed or failed. And yet Holland was certain, he said, that ABS would have tested the OPC. The testimony from these witnesses does not foreclose the likelihood that the mower left the factory without a functioning safety interlock system.
See United States v. Warner,
On this record, then, a jury reasonably could find that Malen’s mower was shipped from the factory in 1998 with its OPC still unconnected. That defect would make the mower unreasonably dangerous if the theory is strict products liability. And the very nature of the defect — -a safety device that would have functioned except that it was never wired during assembly — also establishes a breach of the standard of care if the theory is negligent manufacture.
See Todd v. Societe Bic, S.A.,
Significantly, though, the defendants have not explained why it matters for strict liability whether the OPC was connected during assembly. As noted, the exclusion of liability for unsafe conditions created by consumers does not hold for modifications that are foreseeable and easily accomplished.
Brdar,
The defendants also ignore another wrinkle. What if MTD Products had not anticipated tampering or had made the task of disconnecting the OPC difficult? With strict liability, unforeseen defects introduced by prior owners cannot be attributed to manufacturers or sellers when used goods are marketed as-is.
See Court v. Grzelinski,
We have not found a controlling Illinois decision, but the defendants do not contend that Illinois courts would distinguish “reconditioned” products from those newly manufactured. Reconditioning or remanufacturing a product is different from servicing or repairing the item. Reconditioning extends the useful life beyond what was contemplated at the point of manufacture and effectively creates a new product. This court and others have recognized the distinction in assessing when a product is “first” sold for purposes of a statute of limitations or repose.
See Richardson v. Gallo Equip. Co.,
The plaintiffs have produced enough evidence to establish, by any of several means, that Malen’s mower was unreasonably dangerous. And the evidence that the OPC was never connected at the factory also provides the foundation for the plaintiffs’ claim against MTD Products for negligent manufacture. What’s left is the plaintiffs’ contention that the mower was further defective in design because its OPC was not “fail safe.” On this question, too, there is sufficient evidence for a jury to find for the plaintiffs.
To establish liability on a theory of negligent design, a plaintiff must show duty, breach, proximate cause, and damages.
See, e.g., Calles,
*308
MTD Products insists that the design of the Yard-Man couM not have been negligent because the design incorporated an OPC. But that contention misunderstands Malen’s claim. He does not contend that the design was flawed because no provision was made for an OPC; he claims instead that MTD Products should have made the OPC “fail safe,” meaning that if (and in Malen’s case, when) the OPC failed, the mower should have been inoperable. A design defect is established by evidence of a practical, cost-effective alternative that was technologically feasible and would have prevented Malen’s injury.
See Hansen v. Baxter Healthcare Corp.,
MTD Products countered that its redesign was not “foolproof’ and thus could not raise an inference that the original design was defective. Again the company misses the point. Though Pacheco acknowledged that a consumer could conceivably bypass the new, “normally open” design, he also testified that the design was “fail safe”: If the redesigned OPC was left unconnected at the factory or became disconnected without the consumer’s knowledge, the mower would not run with the cutting blade engaged. A determined consumer might have been able to rewire the mower to bypass the OPC — i.e., the redesign was not foolproof — but it was undisputed that Malen’s injury could not have occurred had he been using a Yard-Man with the redesigned safety interlock system.
See Berrier v. Simplicity Mfg., Inc.,
Based on what we have explained above, we conclude that a reasonable jury could find that the lawn mower was defective.
B. A Jury Could Conclude that the Mower Was the Proximate Cause of the Injury.
The district court concluded, however, that Malen’s evidence establishes that he was injured because of his own
*309
negligence and not because of the defective mower; the defendants press this contention on appeal. Proximate cause encompasses two requirements: cause-in-fact and legal cause.
Young v. Bryco Arms,
The defendants argue that no matter the theory of liability (strict liability or negligence) or the mower Malen would have been using (his own Yard-Man or one like it with the “fail safe” safety interlock system), the timing of the events leading to his injury makes the existence of the OPC or safety interlock system irrelevant. According to the defendants, Malen was injured too quickly for the OPC to have made any difference. If this contention had been established conclusively by the evidence in the record, summary judgment for the defendants would have been appropriate.
See Kirby v. Langston’s Furniture & Appliance, Inc.,
The defendants’ principal argument though — and the basis of the district court’s decision — is that Malen’s own conduct and not the defective mower was the legal cause of his injury. -Legal cause is
*310
established if the defendant’s conduct is so closely tied to the plaintiffs injury that the defendant should be held legally responsible.
Simmons v. Garces,
If Malen’s conduct is relevant at all, the fact that he drove the mower off the curb is not. And neither is it relevant that he tried to dislodge the machine by shifting between forward and reverse while rocking the mower. The defendants did not submit any evidence that the mower’s position on the curb caused Malen to slip or that the cutting deck was tilted in a way that exposed the blade. That the mower was wedged on the curb was Malen’s motive for dismounting but, as far as this record shows, that is all. And when Malen dismounted, he already had ceased rocking the machine, so his unsuccessful use of this maneuver had no bearing on his injury. The defendants have never contended that while rocking the mower he lost his balance and fell beneath the blade.
Malen’s disregard of a warning label directing him to shut off the engine before dismounting at least has superficial appeal, but this does not resolve the issue here. The plaintiffs concede that Malen had read and comprehended the printed warning label on the mower, and if the plaintiffs were still pursuing a claim for failure to warn about the unconnected OPC and NCR, the defendants might be able to rely on the label in defending that claim.
See Werckenthein v. Bucher Petrochemical Co.,
In any event, when warnings are relevant, a jury ordinarily must decide whether the failure to follow them rendered a plaintiffs conduct unforeseeable.
See Wheeler v. Sunbelt Tool Co.,
Even if the defendants are correct that Malen was himself negligent and that it mattered, accidents are natural, foreseeable consequences of using certain products.
See
Restatement (Third) of Torts: Products Liability § 16 cmt. a (1998);
Buehler v. Whalen,
If the crashworthiness doctrine applies to riding mowers, the defendants were required to foresee certain accidents in the use of the mower' — much like an auto manufacturer must foresee that its cars will sometimes be involved in accidents — and to provide consumers with reasonable protections under the circumstances surrounding particular accidents. Illinois has applied the doctrine to automobiles,
Buehler,
The
Restatement (Third) of Torts
recognizes that the crashworthiness doctrine applies outside the automobile context.
See
Restatement (Third) of Torts: Products Liability § 16 cmt. a (1998). Other jurisdictions have extended the doctrine to motorcycles,
Miller v. Todd,
We see no principled basis to conclude that Illinois courts would require car manufacturers to foresee that accidents occur with automobiles, while allowing manufacturers of riding mowers to pretend that accidents involving riding mowers are uncommon. Accidents on riding mowers are foreseeable just as accidents on our roadways are.
See
Consumer Product Safety Commission, Riding Lawn Mowers, http:// www.cpsc.gov/cpscpub/pubs/588.html (last visited Nov. 15, 2010) (estimating that 37,-000 injuries related to riding-mower accidents were treated annually in hospital emergency rooms from 2003 through 2005); Vanessa Costilla & David M. Bishai,
Lawnmower Injuries in the United States: 1996 to 2001,
47 Annals of Emergency Medicine 567, 569-70 (2006) (finding that between 1996 and 2004 the primary diagnosis was laceration for the 663,393 lawnmower injuries treated in United States emergency rooms). And the OPC is aimed at the precise circumstance in this case: an extremity comes into contact with the cutting blade while the operator is not fully in control of the mower.
See Klein v. Sears Roebuck & Co.,
And so the district court’s conclusion that Malen’s behavior broke the chain of causation when he disregarded an ex
*313
plicit warning is not consistent with the crashworthiness doctrine as adopted in Illinois. A jury could still conclude that the mower was unreasonably dangerous and that the absence of functional safety mechanisms was the proximate cause of Malen’s injury.
See Black v. M & W Gear Co.,
Lastly, even if Malen’s actions can be characterized as negligent, this goes only to apportioning comparative fault. Under Illinois law, whether a claim is based on negligence or strict products liability, an injured party is barred from recovering only if the trier of fact finds that his conduct was more than 50% of the proximate cause of the injury for which recovery is sought. 735 ILCS 5/2-1116;
Tidemann,
Based on the above, and drawing all inferences in favor of the Malens and viewing the facts in the light most favorable to them, we conclude that a jury reasonably could find that the defective condition of the mower was the proximate cause of Malen’s injury.
III. CONCLUSION
The district court’s grant of summary judgment is Reversed, and the case is Remanded for proceedings consistent with this opinion.
Notes
. ANSI is a voluntary organization that develops nationwide consensus standards for a variety of devices and procedures.
Adams v. N. Ill. Gas Co.,
. MTD Products and Home Depot also assert that the absence of the ineffectual safety interlock system could not have been a substantial factor in causing Malen’s injury because Malen did not know that the Yard-Man had an OPC or NCR and so he could not have been expecting the devices to protect him when he dismounted with the blade engaged. In the defendants' view, since Malen did not know that the mower was (theoretically) equipped with an OPC, he ‘‘cannot say that his actions would have been different had the OPC been connected.” But when Malen dismounted he thought the blade had stopped. He testified that he lifted his foot off the blade engagement pedal and did not know that he had inadvertently locked the pedal down.
