Lamb-Weston, Inc. v. McCain Foods, Ltd. And McCain Foods, Inc.Lamb-Weston, Inc. v. McCain Foods, Ltd. And McCain Foods, Inc.
Lead Opinion
Opinion of the court filed PER CURIAM, dissenting opinion filed by Circuit Judge Pauline Newman.
The United States District Court for the Eastern District of Washington held Lamb-Weston, Inc.’s U.S. Patent No. 4,937,084 (the ’084 patent) invalid and unenforceable. Because prior art renders the ’084 patent obvious, this court affirms the judgment on invalidity and vacates the judgment on inequitable conduct.
BACKGROUND
Lamb-Weston is a food processing company that sells frozen potato products. The defendants, McCain Foods companies (McCain), compete with Lamb-Weston in the frozen potato products industry. Both Lamb-Weston and McCain make partially fried (parfried) and frozen potato products. Fierce competition in the frozen potato products market spurs development of new products. This litigation centers around Lamb-Weston’s development of frozen, parfried lattice-shaped french fiies called “waffle fries.”
In December 1979, Mr. Matsler demonstrated his cutting machine to a J.R. Simplot representative. Mr. Matsler fried some of his potato slices and distributed them to customers at a local Dairy Queen Restaurant in Dallas, Oregon.
In February 1980, Lamb-Weston received a letter from Mr. Jayne, another inventor, offering to confidentially disclose his waffle fry cutting apparatus. In March 1980, Lamb-Weston evaluated Mr. Jayne’s machine, but found it unacceptable. Lamb-Weston terminated communications with Mr. Jayne. Lamb-Weston then began developing its own machine, starting with a commercial machine for making waffle-style potato chips and adapting it to make waffle fries.
Lamb-Weston started testing its waffle fries in 1980 and began selling them in late 1983 under the trademark “CrissCut.” In August 1983, Lamb-Weston filed a patent application in the United States Patent and Trademark Office (PTO) on the waffle-cut potato product, the slicing apparatus, and the process for making the product. The patent application had Serial No. 06/525,115 (the ’115 application).
The PTO initially rejected the application because it-encompassed more than one invention.
Lamb-Weston separated the process claims out of the ’115 application. The patent examiner initially rejected this divisional application, Serial No. 06/682,366 (the ’366 application), as obvious over references disclosed on the face of the patent, namely Canada Patent No. 898,057 (Starke), U.S. Patent No. 678,514 (Regnier), U.S. Patent No. 2,612,453 (Stahmer), U.S. Patent No. 2,767,752 (Stahmer II), U.S. Patent No. 1,937,049 (Toland, et ah), U.S. Patent No. 3,139,130 (Urschel), and U.S. Patent No. 1,506,166 (Boon). Boon discloses a method for preparing frozen, partially cooked french fries. The other references disclose waffle-shaped potato products and slicing apparatus. The examiner determined that one of ordinary skill in the art would have found it obvious to freeze the waffle-cut potato products disclosed in the other references as Boon suggests.
To escape this rejection, Lamb-Weston amended the ’366 application. Lamb-Weston emphasized that the prior art disclosed waffle-cut potato chips having a thickness of Jé inch or less, unlike the Lamb-Weston invention with a thickness of about % to inch. Despite the amendments, the examiner finally rejected the ’366 application on January 23,1986.
Lamb-Weston appealed the final rejection to the PTO Board of Patent Appeals and Interferences (Board). In January 1990, the Board reversed the examiner’s rejection. The ’366 application issued as the ’084 patent, the patent in dispute in this case.
The ’084 patent claims a parfried, frozen potato slice. Claims 1 through 4 of the ’084 patent read:
1. A parfried potato product, suitable for reconstitution by cooking, comprising:
a frozen, sliced potato section having a substantially ellipsoidal shape and a variable thickness, including a peak to peak thickness within the range of about % to l% inch;
the section including opposed first and second sides, each side having longitudinal ridges and grooves therebetween, the ridges and grooves of the first side extending angularly to the ridges and grooves of the second side;
the grooves of the first and second sides having a depth sufficient to intersect one another to form a grid of openings in the potato section;
*543 the section, before reconstitution, having an oil content of about 6-20%, by weight, and a solids content of about 32-40%, by weight;
whereby the product, upon reconstitution by cooking, is characterized by very thin, crisp portions of locally increased oil flavor adjacent the openings, relatively thick portions defined by intersecting ridges having an internal mealy texture and strong potato flavor similar to thick-cut french fried potato strips, and portions of intermediate thickness whose characteristics are similar to french fried shoe string potato strips.
2. The product of claim 1 wherein the section has an oil content of about 16-20%, by weight, and a solids content of about 55-65%, by weight, after oil fry reconstitution at a temperature within the range of about 350° F to 360° F for about 135-165 seconds.
3. The product of claim 1 wherein the section has an oil content of about 16-20%, by weight, and a solids content of about 55-65%, by weight, after reconstitution, whereby the thickest portions of the product have characteristics akin to thick-cut french fried potato strips, thinnest portions have characteristics akin to potato chips and other portions have characteristics akin to french fried shoe string potato strips.
4. The product of claim 1 wherein the peak-to-peak thickness is about % inch.
In 1985, McCain began making and selling frozen, parfried waffle fries. Lamb-Weston sued McCain for patent infringement, trademark infringement, unfair competition, and trademark dilution. McCain counterclaimed for a declaratory judgment of patent invalidity and unenforceability, and for damages under the antitrust laws. McCain later withdrew the antitrust claims.
The district court decided the issues of infringement, enablement, indefiniteness, and inventorship in Lamb-Weston’s favor. The parties did not appeal these issues. The district court decided the trademark and unfair competition claims in McCain’s favor. The parties also did not appeal these issues.
During the district court proceedings, Lamb-Weston conceded that waffle-cut potato products were known since the early 1900s. The district court found that waffle fries were available at restaurants before Lamb-Weston developed its CrissCut fry. For example, as early as 1935 and 1936 the Gem Cafe in Plainsville, Texas served waffle fries as a staple item. In 1979, the Plaza Restaurant in Quincy, Illinois sold waffle fries. In 1981, General Slieing/Red Goat Disposers sold a commercial, electric slicing machine capable of slicing % inch thick waffle fry slices.
In addition, the district court examined U.S. Patent No. 3,397,993 (the Strong patent) and found it relevant to obviousness under
The district court, however, did not find that the prior waffle fry uses and sales in the 1930s, and the Strong patent process, provided the motivation to combine the waffle-cut potato chips with the known parfried potato technology. The district court said, however, that the Matsler and Jayne devices provided that motivation. The district court held the ’084 patent claims invalid as obvious in light of the Matsler and Jayne devices in combination with the prior parfried frozen potato technology, including the Strong patent. The district court also found Lamb-Weston’s ’084 patent unenforceable due to inequitable conduct. Lamb-Weston appeals obviousness and inequitable conduct determinations to this court.
STANDARD OF REVIEW
The ultimate determination of obviousness is a legal conclusion, resting on factual determinations under
OBVIOUSNESS
The district court held that the Matsler and Jayne slicing devices provided the motivation for a person of ordinary skill in the art to combine the known waffle-cut potato chips with the Strong patent process to produce frozen, parfried, and reconstituted waffle fries. Lamb-Weston, Inc. v. McCain Foods, Inc.,
In an extraordinarily thorough and carefully reasoned opinion, the district court examined the prior art applicable to the ’084 patent:
The Examiner rejected the claims in the ’366 application under§ 103 , finding the claimed invention unpatentable over Starke, Regnier, Stahmer, Stahmer (I), Toland, et ah, and Urschel, when viewed in light of Boon.
Frozen, parfried french fries of various configurations and degrees of thickness were well known in the art at the time of the claimed invention. Major potato processors such as Lamb-Weston and McCain were producing frozen, parfried french fries in the thicknesses varying from less than a quarter of an inch to more than half of an inch. ... The two most common dry fry processes used by potato processors were taught by .the Strong and Chase patents.
It would have been obvious to one of ordinary skill in the art to take a prior art waffle-cut potato fry, cut it so that the peak to peak thickness falls within the standard % to % inch range for french fries, and apply a parfry process commonly used in the industry, in order to develop a frozen, parfried waffle-cut potato product suitable for reconstitution by finish frying.
Lamb-Weston, 818 F.Supp. at 1389-90.
The Matsler and Jayne waffle-shaped potato slices themselves were not subject to nondisclosure agreements. In fact, Matsler and a representative from J.R. Simplot distributed waffle-shaped potato fries at a Dairy Queen for a test. Jayne sent pictures of
Although the district court should have found the motivation to combine without ex-amirnng the Matsler and Jayne devices, the district court reached the correct conclusion of obviousness. While the district court expressed the motivation to combine in terms of the Matsler and Jayne devices and section 102(f), the district court actually found a motivation for the claimed invention in reviewing the Matsler and Jayne potato product where it was lacking in the prior art references before the Board. Parfried potato products were well known in the prior art. However, no reference to a waffle-cut potato product of sufficient tMckness to merit par-frying, was before the Board. Because the references before the Board were thin like potato cMps, the Board did not conclude that one of ordinary skill m the art would have frozen a conventional potato chip and reconstituted it by frying. In contrast, the district court found that “[t]he correspondence exchanged between Matsler and Lamb-Weston indieate[d] that the device was intended to cut french fries and not potato chips.” Lamb-Weston,
Ample prior art suggests a motivation to cook potato products of various shapes usmg a parfry process. For example, the Strong patent describes a parfry process used on shoe-string french fries. The Matsler and Jayne potato products, however, supplied waffle-shaped potato products of the appropriate thickness for the known parfiy process. The motivation to combine arose, therefore, because the size and shape of Matsler and Jayne potato products suggested application of the parfry process to thicker products.
The motivation to parfry the Matsler and Jayne potato products in making the claimed invention derives from (1) the extensive prior art disclosing the desirability of parfrying potato products, and (2) the suitability of the Matsler and Jayne potato products for the parfry process. The evidence of prior use and sale of waffle fries and parfried potato products, in addition to the Matsler and Jayne potato slices, provides sufficient motivation to combine the known waffle-cut shape and the parfry cooking method of the Strong patent. TMs combination renders the ’084 patent obvious.
Because patented before Lamb-Weston’s invention, the references disclosed to the patent examiner were prior art under section 102(a) of title 35. Similarly, the knowledge and use of waffle fries in the 1930s occurred before the invention and are prior art under section 102(a). The potato products produced from the Matsler and Jayne slicing apparatus were not under nondisclosure agreements and therefore qualify as prior art under section 102(a). TMs court is not applying a new rule of obviousness in tMs case. These relevant references count collectively toward the teachings of prior art as a whole. EWP Corp. v. Reliance Universal Inc.,
The prior art parfried potato product references and the knowledge and use of waffle-cut potato products of sufficient tMckness and shape suitable for parfrying, as exemplified by the Matsler and Jayne potato products and the waffle fries sold in the 1930s, provided the motivation to combine the waffle-cut shape with the parfiy process of the Strong Patent. The prior art suggests the desirability and the obviousness of such a combination. The claims of the ’084 patent are invalid as obvious.
UNENFORCEABILITY
This court need not reach the unenforeeability issue of the ’084 patent; it is thus vacated. Such a decision not to review unenforceability is not inconsistent with the Supreme Court’s mandate in Cardinal Chemical Co. v. Morton International, Inc.,
The Supreme Court specified that factors such as judicial economy may nevertheless support a determination not to review validity. Unlike the situation in Cardinal Chemical, however, this court has determined invalidity. It is merely unenforceability that is set aside. There is no risk that others will be subject to infringement suits in the future because Lamb-Weston’s ’084 patent is invalid. There is no need to secure this court’s determination regarding the unenforceability of an invalid patent.
This court affirms the invalidity judgment because the ’084 patent is obvious in light of the prior art. This court vacates the inequitable conduct claim because it is redundant under these circumstances.
COSTS
Each party shall bear its own costs.
AFFIRMED and VACATED.
Notes
This court need not reach the significant issue of whether section 102(f) of title 35 defines prior art for an obviousness determination under
Dissenting Opinion
dissenting.
The district court’s rulings of both obviousness and inequitable conduct depend on the court’s application of the law of derivation,
A. Recognition of the Value of a New Product is not a “Motivation” in the Prior Art
It is undisputed that raw and cooked waffle-cut potatoes have long been known. It is also undisputed that the prior art does not show partially Med and frozen waffle-cut potatoes, capable of reconstitution to provide a mixture of tastes and textures as described in the ’084 patent. On reconstitution the thinnest regions at the edges of the grid openings are described as tasting like crisp potato chips, the thickest regions like thick-cut french Med potatoes, and the intermediate regions like shoestring potatoes.
On reconstitution the product must be cooked all the way through, not raw on the inside; it must be mealy, not greasy, limp, or starchy; and it must be crisp yet not caramelized (burnt) on the thinnest portions. There was testimony that the greater the contrast between the thickest and thinnest portions in the waffle cut, the more uncertain the successful production of a partially Med and frozen product that can be successfully reconstituted.
The prior art shows waffle-cut potatoes, raw and fully cooked; the prior art shows thin lattice-cut potato chips; and the prior art shows partially Med and frozen potatoes, generally in the french-fry shape. The novelty of the claimed product is not disputed. The PTO Board has recognized that for a combination of prior art references to render an invention obvious, “[t]here must be some reason, suggestion, or motivation found in the prior art whereby a person of ordinary skill in the field of the invention would make the combination.” In re Oetiker,
B. The District Court Recognized the Absence of Suggestion to Combine Prior Art References
The district court had a more extensive collection of prior art than was before the patent office, but within the same two groups of subject matter. In one group were the waffle-cut potatoes, raw and cooked, and assorted devices to aid in cutting this shape. Several machines had been devised in attempts to mechanize the cutting, including those of Messrs. Matsler and Jayne, although none produced a waffle-cut slice thicker than six millimeters, or 0.236 inch.
The other group of prior art references showed partially Med and frozen potatoes. Several manufacturers made such products, particularly in french-fry shape. Lamb-Weston’s witnesses, including persons employed by Lamb-Weston’s competitors, testified as to the technologic problems caused by the varying thicknesses of the waffle-cut potato. Witnesses pointed out the difficulties in producing a partially Med and frozen product that would on reconstitution be fully cooked and pleasant tasting in its thickest parts without being burnt or unpleasant in taste or texture in any other parts. Witnesses testified that it required several years of work for Lamb-Weston to achieve such a product. An employee of a competitor (Simplot) testified that
it was very difficult to control the textures. The laboratory people had put in a lot of time and effort into trying to understand*548 the blanching times, frying times, and process parameters in general, to come up with a product that would even be acceptable to our standards of a product going into the food service marketplace.
It was not challenged that Lamb-Weston conducted extensive experimentation in the course of developing the patented product. Several competitors had seen and tested the Matsler and Jayne machines and products, but none had made the invention made by Lamb-Weston. The failure of others to do what the patentee achieved is strong evidence of nonobviousness. Uniroyal Inc. v. Rudkin-Wiley, Corp.,
The district court recognized, as had the Board, that the prior art contained no teaching, suggestion, or motivation to select from the two groups of references in the way that would produce the product described and claimed in the ’084 patent. However, the district court found such “motivation” in the machines of Messrs. Matsler and Jayne. The district court did not find that Mr. Matsler or Mr. Jayne knew or taught how to make the partially fried/frozen waffle-cut potatoes of the ’084 patent. However, the district court found that the Matsler and Jayne machines and their known waffle-cut product were prior art for the purpose of “derivation” under
To defeat patentability based on obviousness, the suggestion to make the new product having the claimed characteristics must come from the prior art, not from the hindsight knowledge of the invention that was made by Lamb-Weston. See Interconnect Planning Corp. v. Feil,
When prior art references require selective combination by the court to render obvious a subsequent invention, there must be some reason for the combination other than the hindsight gleaned from the invention itself. There must be “something in the prior art as a whole to suggest the desirability, and thus the obviousness, of making the combination.”
(citing ACS Hosp. Sys., Inc. v. Montefiore Hosp.,
The district court found that Lamb-Weston received an idea from Matsler and Jayne that “when combined with the relevant prior art and the ordinary level of skill in the art, renders the claimed invention obvious,” the court holding the patent invalid under
[I]t has been unusual that opinions have explained the real reason for the denial of patent rights, which is the basic principle (to which there are minor exceptions) that no patent should be granted which withdraws from the public domain technology already available to the public. It is available, in legal theory at least, when it is described in the world’s accessible literature, including patents, or has been publicly known or in the public use or on sale “in this country.”35 USC § 102(a) and (b) . That is the real meaning of “prior art” in legal theory — it is knowledge that is available, including what would be obvious from it, at a given time, to a person of ordinary skill in an art.
Id. at 1453,
Section
A few decisions by lower courts and the Board of Appeals view specific derived knowledge as prior art under [§ 102(f) ], but neither the Federal Circuit nor its two predecessor courts ... has so held.
Thus
Accepting for the purpose of this discussion that Messrs. Matsler and Jayne spurred Lamb-Weston’s interest in developing the patented product,
Although it was apparent to the Board, and indeed to the district court, that the ’084 invention would not have been obvious from the prior art, the majority of this panel holds that the existence of waffle-cut potatoes, which had been known for many decades, “creates the motivation to combine” the prior art references. The panel majority finds this motivation in “the knowledge and use of waffle fries sold in the 1930s,” and states that “The evidence of prior use and sale of waffle fries, in addition to the Matsler and Jayne potato slices, provides sufficient motivation to combine the known waffle-cut shape and the parfry cooking method of the Strong Patent.” That is, the panel majority holds that the prior existence of raw and fully cooked waffle-cut potatoes provided the motivation to combine previously uncombined references to make the new parfried frozen product under the selected conditions described and claimed in the ’084 patent.
The Federal Circuit has attempted to set a uniform standard whereby the teaching, suggestion, or motivation to combine prior art information must itself come from the knowledge in the prior art. The concept of a new product is not the “motivation” that negates patentability. That inventors hope to profit from their invention is irrelevant to the determination of obviousness. The motivation to which precedent is directed is that which would make obvious the technologic advance, not the motivation to achieve a competitive advantage.
D. Inequitable Conduct
The district court held that there was inequitable conduct because Lamb-Weston did not tell the patent examiner of the Matsler and Jayne machines and their product, which the district court viewed as prior art under
Summary
The PTO Board held that there was no suggestion in the prior art to combine the prior art references to make the claimed product. The district court agreed, but found such suggestion in Messrs. Matsler and Jayne’s unsuccessful machines and known potato product, holding that these were prior art under
. Lamb-Weston, Inc. v. McCain Foods, Inc.,
. Claims 1 and 4 are as follows:
1. A parfried'potato product, suitable for reconstitution by cooking, comprising:
a frozen, sliced potato section having a substantially ellipsoidal shape and a variable thickness, including a peak to peak thickness within the range of about 4/i6 to l%6 inch;
the section including opposed first and second sides, each side having longitudinal ridges and grooves therebetween, the ridges and grooves of the first side extending angularly to the ridges and grooves of the second side;
the grooves of the first and second sides having a depth sufficient to intersect one another to form a grid of openings in the potato section;
the section, before reconstitution, having an oil content of about 6-20%, by weight, and a solids content of about 32-40%, by weight;
whereby the product, upon reconstitution by cooking, is characterized by very thin, crisp portions of locally increased oil flavor adjacent the openings, relatively thick portions defined by intersecting ridges having an internal mealy texture and strong potato flavor similar to thick-cut french fried potato strips, and portions of intermediate thickness whose characteristics are similar to french fried shoe string potato strips.
4. The product of claim 1 wherein the peak-to-peak thickness is about inch.
.
(f) he did not himself invent the subject matter sought to be patented.
. Except for the condition stated in
. The panel majority cites by footnote the second paragraph of