Reyna, Circuit Judge.
BACKGROUND
I. The Asserted Patent
The application that led to the '926 patent was filed on December 14, 2011, as a continuation-in-part of the application that led to
The primary dispute in this case concerns the "inorganic refractory layer," which generally consists of "vermiculite platelets" that come from the natural mineral vermiculite. Claim 1 of the '926 patent -the only independent claim at issue-recites the following:
1. A multilayer laminate for use as a flame barrier layer for an aircraft comprising in order (i) a polymeric film layer capable of withstanding a temperature of at least 200 C for at least 10 min[;]
(ii) an adhesive layer having an areal weight of from 2 to 40 gsm capable of activation at a temperature of from 75 to 200 degrees C[;] and
(iii) an inorganic refractory layer;
wherein the inorganic refractory layer of (iii) comprises platelets in an amount of 100% by weight with a dry areal weight of 15 to 50 gsm and a residual moisture content of no greater than 10 percent by weight.
II. Procedural History
DuPont sued Unifrax I LLC ("Unifrax") for patent infringement on October 1, 2014, in the District of Delaware. DuPont alleged that Unifrax infringed claims 1, 2, and 5 of the '926 patent by making and selling a flame barrier product called FyreWrap® Combi-Film 3G11 ("Combi-Film 3G11"). The case proceeded to a jury trial in May 2017. The district court charged the jury with an invention date instruction because DuPont argued the inventors conceived of the invention of the '926 patent and reduced it to practice before the public use date of one of Unifrax's asserted prior art references.
The jury found that the Combi-Film 3G11 product infringes the '926 patent and that the asserted claims were not invalid. Unifrax moved for judgment of non-infringement and invalidity as a matter of law. The court denied Unifrax's motions, finding that legally sufficient evidence supported the jury's verdicts of infringement and no anticipation or obviousness. J.A. 41-43.
A central issue in this appeal is the court's construction of the term in claim 1, "100% by weight." During claim construction proceedings, DuPont proposed that "100% by weight" means "[t]here is no carrier material such as resin, adhesive, cloth or paper in addition to the inorganic platelets. There may be some residual dispersant arising from incomplete drying of the platelet dispersion."
E.I. du Pont de Nemours & Co. v. Unifrax I LLC,
No. 1:14-CV-1250,
The district court adopted DuPont's proposed construction. In reaching its conclusion, the district court cited the '926 patent 's specification, which states:
The refractory layer comprises platelets. Preferably at least 85% of the layercomprises platelets, more preferably at least 90% and most preferably at least 95%. In some embodiments, platelets comprise 100% of the layer. The refractory layer may comprise some residual dispersant arising from incomplete drying of the platelet dispersion during manufacture.
'926 patent col. 3 ll. 21-26. The district court stated that "[t]he grammatical and most natural reading of this passage is that '[t]he refractory layer may comprise residual dispersant' refers to all the embodiments mentioned in the paragraph, including the embodiment in which platelets comprise 100% of the layer."
Claim Construction Order,
The district court also looked to the specification of the parent '027 patent, which it considered as intrinsic evidence, that states "[i]n one embodiment of this invention, the inorganic platelet layer contains 100% platelets, i.e. there is no carrier material such as resin, adhesive, cloth or paper. However, there may be some residual dispersant arising from incomplete drying of the platelet dispersion." '027 patent col. 2 ll. 32-36. The district court noted that, although the '027 patent and the '926 patent did not share the disputed "100%" claim term, both patents "claim inventions that comprise a layer that comprises platelets" and the '027 patent"illuminate[s] the meaning of '100%' as it pertains to such a layer" because the "statement relates to common subject matter."
Claim Construction Order,
The district court also considered whether during prosecution of the '926 patent, the patentees disclaimed refractory layers that contain less than 100% by weight platelets to overcome a rejection in view of the prior art-
The district court further considered whether the patentees disclaimed inorganic refractory layers that contained residual dispersant. Noting that the amended language recited "platelets in the amount of 100% by weight ... and a residual moisture content," the district court found that the patentees had not disclaimed "refractory layers that contain anything at all other than platelets" and that the disclaimer had no effect on the permissibility of non-carrier materials such as residual dispersants or moisture in the refractory layer.
II. The Accused Product
Unifrax produces the accused Combi-Film 3G11 product. The "vermiculite coating" layer shown in the figure below
1
is
Appellee Br. 10; J.A. 8033. The refractory layer in Combi-Film 3G11 consists of an HTS-SE vermiculite dispersion containing vermiculite, a material known as DEHESIVE 480, tetrasodium pyrophosphate, and water.
DISCUSSION
We review the district court's ultimate determination on claim construction de novo, while any underlying factual findings related to extrinsic evidence are reviewed for clear error.
CardSoft, LLC v. VeriFone, Inc.,
Review of the district court's denial of judgment as a matter of law is governed by the law of the regional circuit, here the Third Circuit.
See
Transocean Offshore Deepwater Drilling, Inc. v. Maersk Drilling USA, Inc.,
Judgment as matter of law is appropriate if "the court finds that a reasonable jury would not have a legally sufficient evidentiary basis to find for [a] party." Fed. R. Civ. P. 50(a)(1). Judgment as a matter of law is "sparingly invoked" and "granted only if, viewing the evidence in the light most favorable to the nonmovant and giving it the advantage of every fair and reasonable inference, there is insufficient evidence from which a jury reasonably could find" for the nonmovant.
Marra v. Phila. Hous. Auth.,
Infringement is a question of fact, reviewed for substantial evidence when tried to a jury.
ACCO Brands, Inc. v. ABA Locks Mfrs. Co.,
I. Claim Construction
We review the district court's ultimate determination on claim construction de novo.
CardSoft,
Although the court may consider extrinsic evidence, "[i]t is well-settled that, in interpreting an asserted claim, the court should look first to the intrinsic evidence of record."
Vitronics Corp. v. Conceptronic, Inc.,
Unifrax argues that the "100% by weight" term does not allow for any amount of organic additives in the refractory layer. According to Unifrax, " '100%'
We begin our analysis with the claim language itself. Claim 1 of the '926 patent recites that "the inorganic refractory layer of (iii) comprises platelets in an amount of 100% by weight with a dry areal weight of 15 to 50 gsm and a residual moisture content of no greater than 10 percent by weight." '926 patent col. 9 ll. 14-17. That claim 1 recites a residual moisture content of up to "[10%] by weight" in addition to "100% by weight" platelets in the refractory layer undercuts Unifrax's plain meaning argument that " '100%' means one hundred percent." Unifrax's position would require that the term "100% by weight" be considered alone, without reference to the surrounding claim language. The claim's reference to both "100% by weight" platelets and 10% residual moisture, however, supports the conclusion that "100% by weight" is relative to carrier material. It would be nonsensical if the total percentage of components comprising the inorganic refractory layer exceeded 100%. As the district court noted, this claim language does not suggest that "100%" excludes all refractory layers containing "anything at all other than platelets" from the claim scope.
Claim Construction Order,
We next look at the specification. The specification provides that "[t]he refractory layer comprises platelets. Preferably at least 85% of the layer comprises platelets, more preferably at least 90% and most preferably at least 95%. In some embodiments, platelets comprise 100% of the layer. The refractory layer may comprise some residual dispersant." '926 patent col. 3 ll. 21-25. This language supports the district court's conclusion that the disclosed embodiments, including the 100% platelet embodiment, all allow for some amount of residual dispersant. Like the language of claim 1, this passage further supports that "100% by weight" is relative to carrier material in the refractory layer.
Unifrax contends that all twenty-four examples of the refractory layer in the laminates shown in the specification have 100% by weight inorganic platelets with no residual dispersant. Appellant Br. 5. Indeed, the specification states that all laminate examples are based on the use of a single commercial vermiculite product known as MicroLite 963 for the refractory layer that has 0% organic material. '926 patent col. 4 ll. 62-67; J.A. 7617-20. But the '926 patent also lists other "suitable materials" (e.g., MicroLite HTS-XE) that contain a residual dispersant, and thus, less than 100% inorganic material, for the refractory layer. '926 patent col. 3 ll. 47-50; J.A. 7617-26 (stating that MicroLite HTS-XE may contain organic additives).
Unifrax also argues that the district court erred by treating the '027 patent 's specification as intrinsic evidence in construing "100% by weight." We disagree. This court's precedent supports treating the specification of the '027 patent as intrinsic evidence in construing claims in the '926 patent, which issued from a continuation-in-part of the application for the '027 patent, because "the subject matter is common to the continuation-in-part application."
Wang Labs., Inc. v. Am. Online, Inc.,
The district court's construction of "100% by weight" comes directly from language in the parent '027 patent and its application:
In one embodiment of this invention, the inorganic platelet layer contains 100% platelets i.e. there is no carrier material such as resin, adhesive, cloth or paper. However, there may be some residual dispersant arising from incomplete drying of the platelet dispersion.
'027 patent col. 2 ll. 32-36. We agree with the district court that this passage relates to common subject matter and informs the meaning of the "100% by weight" claim term as it is used in the '926 patent by clarifying what is not included in the refractory layer-a carrier material such as resin, adhesive, cloth, or paper.
Unifrax cites
Advanced Cardiovascular Systems, Inc. v. Medtronic, Inc.,
Other cases set forth additional circumstances where familial patents inform the construction of a claim term and are appropriately treated as intrinsic evidence. When a parent application includes statements involving "common subject matter" with the terms at issue, those statements are relevant to construction of the terms in the child patent.
See
Wang Labs.,
The '027 and '926 patents have a familial relationship: the '926 patent issued from a continuation-in-part of the application that issued as the '027 patent.
See
'926 patent col. 1 ll. 5-8;
Both patents claim composite laminates that are used as flame barriers comprised of a polymeric
film
layer and an inorganic refractory layer that itself comprises platelets. Both specifications disclose 100% platelet refractory layer embodiments that also allow for "residual dispersant" in the 100% platelet layer. Given the familial relationship, citation during prosecution, and
We also find it persuasive that the patentees did not delete the definition of "100% platelet" from the '027 patent specification and substantially copy the remaining language into the '926 patent specification. Had they done so, one could reasonably infer that they intended to change the meaning of "100%" in the '926 patent specification. But as the district court correctly observed, the "patentees wrote a new specification for the '926 patent, drawing from the '027 patent more in substance than in language."
Claim Construction Order,
The language in the '926 patent specification is consistent with the understanding of the 100% platelet layer described in the '027 patent specification. As such, there is no reason to infer that the patentees intended to change the meaning of the term or that a person of ordinary skill in the art would understand "100%" differently in the context of the '926 patent. Thus, the '027 patent specification illuminates the meaning of "100% by weight" to a person of ordinary skill in the art, who would understand that the term is used in the same way in the '926 patent, relative to carrier material, and that while the claimed "100% by weight" platelet refractory layer may comprise residual dispersant, "there is no carrier material."
Next, we must consider the '926 patent 's prosecution history to determine whether the patentees "limited the invention in the course of prosecution, making the claim scope narrower than it would otherwise be."
Phillips,
During prosecution of the application for the '926 patent, DuPont argued that the Tompkins reference cited by the examiner disclosed a laminate with a 70% by weight
The dissent concludes that "100% by weight" permits residual moisture but no other ingredients (such as a dispersant). Dissent Op. 1081. This conclusion contradicts the undisputed fact that the accused Unifrax vermiculite layer contains a dispersant, tetrasodium pyrophosphate ("TSPP"). Appellant Br. 15 n.2. ("The specific function of TSPP is to be a dispersant.") Unifrax has never contended the presence of TSPP avoids infringement, even under the plain meaning of "100% by weight." See id. at 46-47 (arguing instead that Combi-Film 3G11 does not infringe under the plain meaning of "100% by weight" because of the presence of an organosilicon material, polydimethylsiloxane); J.A. 6016 ("Q. Now, you mentioned that there are the two additives in the Unifrax vermiculite layer, TSPP and dehesive 480. Is there any dispute about what TSPP is? A. No, sir. Q. Okay. Is that a dispersant? A. It is a dispersant, sir."). Thus, Unifrax's own arguments oppose the dissent's conclusion.
Further, the history of this case and statements made by Unifrax during claim construction belie the dissent's assertions that "[t]here is no ambiguity in [the claim] language" and "[t]here is perhaps no clearer or simpler way the patentee could have conveyed such a requirement." Dissent Op. 1078. At claim construction, Unifrax argued that the claim language was indefinite because "[n]othing in the specification or the claims informs one how the inorganic refractory layer may contain 100% by weight platelets and also include additional amounts of material to exceed 100% by weight ... to accommodate some percentage of other content." J.A. 797-98. Thus, Unifrax previously argued that the claim language contained unresolvable ambiguities, contrary to the dissent's assertions.
We discern no error in the district court's construction of "100% by weight" to mean "[t]here is no carrier material such as resin, adhesive, cloth, or paper in addition to the inorganic platelets. There may be some residual dispersant arising from incomplete drying of the platelet dispersion."
II. Infringement
We review the jury's infringement verdict for substantial evidence.
ACCO Brands,
Unifrax argues that the district court erred in denying judgment of non-infringement as a matter of law because DuPont did not prove that Combi-Film 3G11 met the "platelets in an amount of 100% by weight" claim limitation by showing the absence of a carrier material such as an adhesive or resin in the refractory layer. Unifrax makes two alternative non-infringement arguments. First, Unifrax argues that the 5% polydimethylsiloxane ("PDMS") in Combi-Film 3G11 functions as an adhesive. Second, Unifrax argues that silane-another material present in Combi-Film 3G11-is a carrier material in the refractory layer.
Unifrax's non-infringement arguments rely on the premises that the DEHESIVE 480 material (which is comprised of PDMS) used in Combi-Film 3G11 is a carrier, or alternatively, that silane is both included in the refractory layer and is a carrier. If either DEHESIVE 480 or silane constitutes a carrier present in the refractory layer, the accused Combi-Film 3G11 does not meet all the limitations of the asserted claims, and there is no literal infringement.
See
Mas-Hamilton Grp.,
A. DEHESIVE 480
We agree with the district court that substantial evidence supports the jury's finding that DEHESIVE 480 is not a carrier. Unifrax's expert, Dr. Nosker, testified that a carrier is something that helps the platelets stick together in the refractory layer. J.A. 6667. DuPont's expert, Dr. Morgan, agreed. J.A. 6080-81. The question therefore is whether DEHESIVE 480 helps platelets stick together and thus, is a carrier.
Unifrax points to trial testimony in support of its assertion that silicones like PDMS can serve different functions in different applications and environments depending on how they are formulated, including functioning as an adhesive. The product data sheet from the manufacturer of DEHESIVE 480 refers to it repeatedly as a "release coating." J.A. 8109-11. Dr. Haber, another Unifrax expert, admitted that the DEHESIVE 480 product data sheet states that it has anti-adhesive qualities. E.g., J.A. 6882. Dr. Nosker also admitted that the PDMS in Microlite HTS-SE is sold as a dispersant, i.e., not a carrier or binder. J.A. 6640-41.
Both the DEHESIVE 480 product data sheet and DuPont's expert testimony show that a "crosslinker" could be added to DEHESIVE 480 to improve adhesion, which could make it then act as a "carrier." J.A. 8109-11; J.A. 6096-98. But it is undisputed that no crosslinker is added to the accused Unifrax products. Thus, the jury's conclusion that DEHESIVE 480 is not a carrier is supported by substantial evidence.
B. Silane
Substantial evidence also supports that silane is not in the refractory layer, and that silane is not a carrier. DuPont's expert testified that the vermiculite plates prevent silane from impregnating the refractory layer. J.A. 6036-37. In Unifrax's schematic of the accused product, Combi-Film 3G11 (shown above), silane is shown as a separate layer from the vermiculite
DuPont's expert also testified that even if silane did impregnate the refractory layer, it would not be a carrier. J.A. 6036-37. This testimony is supported by the above-referenced email from Unifrax's Combi-Film team manager, stating that silane was "not the binder" in Combi-Film 3G11. Consistent with the manufacturer's product data sheet for silane, Unifrax's expert testified that it could be used as an additive to improve binding between an organic binder and an inorganic binder. Unifrax's expert's argument that silane functioned as a binder or carrier in Combi-Film 3G11 assumed that the PDMS in DEHESIVE 480 was itself the organic binder. As discussed above, DuPont presented substantial evidence to support the jury's conclusion that the PDMS in Combi-Film 3G11 is not a binder. As such, we conclude that substantial evidence supports the jury's conclusion that silane is not a carrier in Combi-Film 3G11.
Accordingly, because the jury's infringement verdict is supported by legally sufficient evidence, we affirm the district court's denial of Unifrax's motion for judgment of noninfringement as a matter of law.
III. Invalidity
A. Mormont
We review the jury's verdict on anticipation for substantial evidence.
TI Grp. Auto. Sys.,
Mormont discloses a fireproofing barrier laminate material for aircraft with a polymeric film, adhesive, and a "mica paper" layer. J.A. 8726-30. Unifrax points to Example 2 in the Mormont reference that discloses mica paper as a refractory layer consisting of platelets reinforced by a methyl silicone material such as the "resin Wacker K." J.A. 8729. Wacker K (also referred to in the briefing and record as "Silres K") is manufactured by Wacker, the same company that produces the DEHESIVE 480 material comprised of PDMS in Combi-Film 3G11. J.A. 8729. Unifrax argues that the methyl silicone in Wacker K is the same as the PDMS in DEHESIVE 480 in the refractory layer in Combi-Film 3G11. Unifrax points to its expert's testimony detailing how Mormont disclosed each limitation of claim 1 of the '926 patent. Unifrax asserts that DuPont failed to rebut that testimony by not putting up its own expert on anticipation by Mormont.
B. Antedating 3G7
We review subsidiary factual findings related to priority, conception, and reduction to practice, including whether the evidence sufficiently corroborates inventor testimony, for substantial evidence.
See
NFC Tech., LLC,
"[P]riority of invention 'goes to the first party to reduce an invention to practice unless the other party can show that it was the first to conceive the invention and that it exercised reasonable diligence in later reducing that invention to practice.' "
Mahurkar,
Dr. Richardson testified that he and Dr. Kawka-the named inventors of the '926 patent -conceived of a "laminate with this combination of a vermiculite layer, adhesive layer, and polymer
film
layer" in November or December 2009 while working at DuPont. J.A. 5675. Yet an
In this case, the question of entitlement to a priority date before the May 2011 public use date for the '926 patent turns on whether DuPont offered corroborating evidence that, when considered in its totality and applying a "rule of reason" analysis, supports the credibility of Dr. Richardson and Dr. Kawka's story of prior invention.
See
NFC Tech.,
In 2008 and 2009, Dr. Richardson was working on developing a new refractory layer for composite laminates. J.A. 8276-77. Dr. Richardson's work led to the '027 patent that disclosed a refractory layer comprised of vermiculite platelets, including MicroLite 963 and MicroLite HTS-XE. See e.g., '027 patent col. 2 l. 50-col. 3 l. 6, col. 8 ll. 5-7. As noted above, the '027 patent claims a polymeric film layer and an inorganic refractory layer but not the adhesive layer claimed by the '926 patent. It is against this back-drop that he began collaborating with Dr. Kawka on work that led to the '926 patent.
Emails from December 2009 reflect Dr. Richardson and Dr. Kawka discussing plans for a new three-layer DuPont composite film including a polymeric film layer, a vermiculite layer, and a new adhesive layer and their efforts to begin developing and testing the three-layer composite laminate. Testimony and evidence also showed that DuPont began developing and testing the three-layer laminate shortly thereafter, culminating in a successful burnthrough test at a Federal Aviation Administration ("FAA") facility in August 2010.
We next consider the specific testimony and record evidence as to each laminate layer and the claimed limitations in turn. As to the film layer, both inventors testified that the polymeric film layer capable of withstanding at least 200° C for 10 minutes claimed in the '926 patent was based on known attributes of materials, such as "PEEK" and "Tedlar," used by DuPont in 2009 and 2010. Product data sheets for those materials and documents showing the use of those materials in August 2010 FAA testing corroborated this testimony. Internal DuPont documents reflect that DuPont used PEEK in the August 2010 FAA testing.
As to the adhesive layer, Dr. Kawka testified that in 2009, he conceived of an adhesive layer between the polymeric film layer and refractory layer with the weight range of 2 to 40 gsm and an activation temperature range from 75 to 200° C and that such an adhesive layer was used in the August 2010 FAA testing. Documentary evidence, including a 2009 email sent by Dr. Kawka describing an adhesive layer with "0.3 osy," or approximately 10 gsm, corroborated Dr. Kawka's testimony. J.A.
As to the refractory layer, Dr. Richardson testified that he began using 100% vermiculite films in the laminates in 2008 and successfully tested vermiculite dispersions of MicroLite 963 and MicroLite HTS-XE by 2009. Dr. Richardson also testified that he conceived of the weight range of 15 to 50 gsm for the inorganic refractory layer in 2009 and began trying to get the moisture content below 10%. Dr. Kawka testified that DuPont's vermiculite films had a residual moisture content of 3% to 5%.
Dr. Richardson's testimony about his work with MicroLite 963 and MicroLite HTS-XE was corroborated by documents related to his work on the '027 patent and a 2010 presentation that showed successful testing of a vermiculite refractory layer. Dr. Richardson's testimony regarding the claimed weight range was corroborated by DuPont emails, progress reports, and an internal presentation between October 2009 and February 2010 showing the development and testing of laminates with the refractory layer at various weights between 17 and 53 gsm. Evidence showed that the August 2010 FAA testing used a vermiculite layer of 37.2 gsm. An October 2009 progress report reflects that Dr. Richardson and Dr. Kawka were working together on a laminate with a refractory layer using vermiculite films with the claimed 10% or less residual moisture content.
Unifrax asserts that independent of the inventors' testimony, the documentary evidence does not disclose the conception or reduction to practice of the exact material attribute ranges (e.g., "a dry areal weight of 15 to 50 gsm") claimed in the '926 patent for the laminate components. But our case law does not require that evidence have a source independent of the inventors on every aspect of conception and reduction to practice; "such a standard is the antithesis of the rule of reason."
Cooper,
Notably, Unifrax does not point to any evidence that contradicts or calls the credibility of the inventors' testimony into question. Applying the "rule of reason" analysis, we conclude that the corroborative evidence supports the credibility of Dr. Richardson and Dr. Kawka's story.
The documents from 2009 and 2010 related to the refractory layer support Dr. Richardson's testimony. For example, these documents show refractory layer weights between 17 and 53 gsm and support his testimony that he conceived of the claimed 15 to 50 gsm weight range in 2009, and at least before May 2011. Even though no single independent document precisely shows the entire claimed range, these documents sufficiently support the credibility of his account.
See
Fleming v. Escort Inc.,
Under the "rule of reason" analysis, the evidence in its totality supports the jury's finding that the inventors' testimony was sufficiently corroborated. Therefore, substantial evidence supports the inventors' story of a conception date and reduction to practice before the May 17, 2011 public use date of 3G7, and, therefore, 3G7 is not anticipatory prior art.
Accordingly, because the jury's verdict of no-invalidity is supported by legally sufficient evidence, we affirm the district court's denial of Unifrax's motion for judgment of invalidity as a matter of law.
CONCLUSION
We have considered Unifrax's other arguments and find them unpersuasive. For the foregoing reasons, the decisions of the district court are affirmed.
AFFIRMED
COSTS
No costs.
O'Malley, Circuit Judge, dissenting.
I respectfully dissent from the majority's ruling affirming the district court's denial of JMOL on noninfringement. That ruling is predicated on an erroneous construction of "100% by weight" that ignores the plain meaning of "100%" and introduces more ambiguity than it resolves. Because this construction led the jury down the wrong path en route to its infringement verdict, the construction should be vacated and the noninfringement JMOL ruling reversed.
I. THE '926 PATENT CLAIMS AND SPECIFICATION SUPPORT UNIFRAX'S PLAIN AND ORDINARY MEANING CONSTRUCTION
The '926 patent claims recite "an inorganic refractory layer" that "comprises platelets in an amount of 100% by weight with a dry areal weight of 15 to 50 gsm and a residual moisture content of no greater than 10 percent by weight." '926 patent, col. 9, ll. 13-17 (emphases added).
There is no ambiguity in this language. The "platelets" must be present in the refractory layer "in an amount of 100% by weight." The "100% by weight" language, coupled with the requirement that the platelets exist in an
"inorganic
refractory layer," clearly contemplates that the platelets-i.e., inorganic material-constitute the entirety of the refractory layer.
1
That leaves no room for other organic additives. There is perhaps no clearer or simpler way the patentee could have conveyed such a requirement.
See
Phillips v. AWH Corp.,
The majority finds ambiguity in "100%" because the claims allow the refractory layer to comprise "a residual moisture content of no greater than 10 percent by weight." The majority suggests that, if one were to adopt the plain and ordinary meaning of "100% by weight," the components of the refractory layer would add up to 110%. Majority Op. at 1069 ("It would be nonsensical if the total percentage of components comprising the inorganic refractory layer exceeded 100%."). But this purported ambiguity is easily resolved by viewing "residual moisture" in context. The claims refer to a " dry areal weight of 15 to 50 gsm," which implies that the "100% by weight" requirement applies when the refractory layer is dry. The "residual moisture" language, by contrast, clarifies that there can be moisture present after the remaining steps of the manufacturing process are carried out. For example, the '926 patent describes experiments in which the refractory layer is immersed in a cation-rich solution and then dried in an oven until the laminate contains "about 3% moisture content." '926 patent, col. 8, ll. 49-58 ("Once dried to about 3% moisture content, the cation treated material was removed from the oven."). 2
Put simply, the claim language says that the refractory layer initially comprises a 100%-platelet composition and then it also allows the refractory layer to retain up to 10% "residual moisture" after drying. DuPont's counsel conceded as much before the district court. See J.A. 819 at 63:13-64:25 (The Court: "[T]he '100% by weight of platelets,' is that '100% by weight,' itself, 15 to 50 gsm?" DuPont: "Yes. The dry aerial [sic] weight." ... The Court: "And that 10% by weight is relative to what?" DuPont: "To the total weight of the layer when it's not dry. ... [T]he dry weight would be without the water, and the residual moisture is with.").
The majority also relies on a passage in the '926 patent 's specification referring to "residual dispersant":
Preferably at least 85% of the layer comprises platelets, more preferably at least 90% and most preferably at least 95%. In some embodiments, platelets comprise 100% of the layer. The refractory layer may comprise some residual dispersant arising from incomplete drying of the platelet dispersion during manufacture.
'926 patent, col. 3, ll. 21-26. But this passage does not justify a construction that
The majority asserts that a construction excluding dispersants goes further than Unifrax requests. Majority Op. at 1072. Our task, however, is to interpret the claims based on their plain language in view of the intrinsic and extrinsic record.
See, e.g.,
Exxon Chem. Patents, Inc. v. Lubrizol Corp.,
The majority also rests its construction on the fact that the '926 patent mentions MicroLite HTS-XE as a "suitable material[ ]." Majority Op. at 1069. But the datasheet published by the manufacturer of MicroLite-cited by the majority-distinguishes between "unformulated" and "formulated" dispersions. J.A. 7617. The former category includes products that "are 100% inorganic, consisting only of vermiculite and water." J.A. 7617. The latter, by contrast, includes products, such as MicroLite HTS-XE, with other "additives."
For these reasons, I would conclude that a proper reading of "100% by weight" permits the refractory layer to contain residual moisture but no other ingredients.
II. THE '027 PARENT PATENT DOES NOT JUSTIFY A CONTRARY CONSTRUCTION
Rather than giving "100%" its plain and ordinary meaning, the majority concludes that "100% by weight" means 100% "relative to carrier material in the refractory layer." See, e.g., Majority Op. at 1069. But the '926 patent does not mention "carrier material" and neither party proffered any expert testimony stating that a skilled artisan would read the patent as describing such material. Instead, this term comes from the specification of the '926 patent 's parent -the '027 patent. The specification of that patent includes the following passage:
In one embodiment of this invention, the inorganic platelet layer contains 100%platelets i.e. there is no carrier material such as resin, adhesive, cloth or paper. However, there may be some residual dispersant arising from incomplete drying of the platelet dispersion.
'027 patent, col. 2, ll. 32-36 (emphasis added). Both parties agree-and the district court found-that this passage does
not
rise to the level of lexicography.
See
E.I. du Pont,
The majority treats the '027 patent as persuasive, however, because the two patents purportedly share "common subject matter" and "[t]he patentees demonstrated in the '926 patent the same understanding of 100%" that is reflected in the '027 patent. Majority Op. at 1071. But the '926 patent is a
continuation-in-part
of the '027 patent with a different specification. And the applicant chose to write this new specification without mentioning "carrier material" or incorporating the '027 patent by reference, which underscores the impropriety of importing that limitation into the '926 patent claims.
See, e.g.,
Worse still, the '027 patent does not contain a claim limitation analogous to "100% by weight." This difference implies that the '027 patent and the '926 patent claims were intended to have different scopes. The district court's and the majority's heavy reliance on the '027 patent is therefore unjustified.
See
Advanced Cardiovascular Sys., Inc. v. Medtronic, Inc.,
Of course, a parent patent is relevant to claim construction issues involving its continuation-in-part child and therefore ought to be considered for its probative value.
See, e.g.,
Jonsson v. Stanley Works,
III. THE DISTRICT COURT'S CONSTRUCTION OF "100% BY WEIGHT" LED THE JURY ASTRAY
The district court's construction created confusion at trial and distracted the jury from its infringement inquiry because the construction shifted focus away from the concentration of platelets in the refractory layer. As a result, the jury was asked to determine whether certain non-platelet additives count as "carriers" or "dispersants," even though neither term is mentioned in the claims. And those terms were moving targets throughout the trial. For example, the jury received competing definitions-as well as permutations of similar definitions-from the parties. See, e.g., J.A. 6080, 681:19-23 (DuPont's expert testified that "push[ing] materials apart or help[ing] them separate" is " one of the things [a dispersant] can do" (emphasis added)); J.A. 6081, 682:2-6 (DuPont's expert testified that a "[c]arrier can mean many things" and that "it's kind of a vague term").
This confusion led the jury to conclude, improperly, that Unifrax's 95%-platelet refractory layer satisfies the claims' 100%-platelet requirement.
5
But that defies the plain claim language, as well as common sense, and should not be permitted to stand.
See
CytoLogix Corp. v. Ventana Med. Sys., Inc.,
For these reasons, I would vacate the district court's construction of "100% by weight" and adopt instead the term's plain meaning-i.e., that the refractory layer must comprise a 100%-platelet composition when dry, and that, only after the remaining steps of the manufacturing process are completed may there be up to 10% of residual moisture remaining. Because DuPont does not dispute that Unifrax's product does not infringe under that construction, I would reverse the district court's denial of JMOL as to noninfringement.
See
Finisar Corp. v. DirecTV Grp., Inc.,
Notes
Despite the visible "Unifrax Confidential" designation, this figure appears in DuPont's non-confidential response brief.
The dissent implies that statements in a parent patent's specification may somehow have less relevance than "certain statements made during the
prosecution history
" for the claim construction of a child patent. Dissent Op. 1082. The prosecution history of the parent patent, here the '027 patent, however, encompasses its "first application papers" to the "issued patent," including the specification.
Autogiro Co. of Am
.,
Unifrax does not appear to dispute that "100% by weight" could encompass the presence of minor impurities.
See
E.I. du Pont de Nemours & Co. v. Unifrax I LLC,
No. 14-1250-RGA,
Other portions of the specification confirm this understanding. For example, the specification states that the refractory layer can have "some residual dispersant
arising from incomplete drying
of the platelet dispersion during manufacture." '926 patent, col. 3, ll. 24-26 (emphasis added). The '926 patent also states that "[v]ermiculite typically comprises by (
dry
) weight, on a theoretical oxide basis, about 38-46% SiO
2
, about 16-24% MgO, about 11-16% Al
2
O
3
, about 8-13% Fe
2
O
3
and the remainder generally oxides of K, Ca, Ti, Mn, Cr, Na, and Ba."
Original claim 1 recited an "inorganic refractory layer" without limitation as to the layer's composition. See J.A. 300. That claim was rejected over a prior art reference (Tompkins) that taught a refractory layer having platelets as the main component, up to 70% by weight. DuPont amended the claim by adding the "100% by weight" limitation at issue here. See J.A. 374. In so doing, DuPont distinguished Tompkins by noting that, while "Tompkins ... directly require [s] a platelet concentration which is considerably less than 100%," the amended claims recite a multilayer structure in which "the platelet concentration is 100%." J.A. 373. At the very least, by distinguishing Tompkins based on its 70%-platelet concentration, DuPont disclaimed platelet concentrations considerably less than 100%. The majority's contrary conclusion-that the refractory layer can include dispersants because it has a defined moisture content-simply repeats its misreading of the claim language. Majority Op. at 1071.
The parent patent's specification is certainly part of the child's prosecution history. But statements from the parent patent's specification that fall short of lexicography do not have the same force as arguments about claim scope from the prosecution history.
See
Ormco,
The district court "acknowledge [d] the possibility that [its] construction of '100% by weight' may yield questions in the future regarding the meaning of other terms,"
E.I. du Pont,
