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United States v. TOYOBO CO. LTD
1:07-cv-01144
D.D.C.
Jul 14, 2017
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Background

  • Toyobo manufactured Zylon fiber and, beginning in 1995, promoted its high tensile strength to U.S. agencies; Second Chance (and other manufacturers) used Zylon in vests sold to the U.S. via GSA MAS and to state/local agencies via the BPVGPA.
  • By mid-2001 Toyobo’s internal testing showed Zylon strength degradation under heat/humidity; December 2001 reports implicated residual phosphoric acid and noted ~7% loss in under two years for some Second Chance vests.
  • Toyobo sent periodic, largely non‑urgent letters to customers and federal scientists from 2001–2005 that downplayed severity and cause; it did not fully disclose its December 2001 findings.
  • Second Chance added a 6% “catalog guarantee” and sought a 2002 GSA MAS contract modification; other manufacturers’ contracts lacked that 6% guarantee but contained warranties and NIJ-related assurances.
  • The United States brought FCA and common‑law claims (fraud, unjust enrichment) based on four theories: factual falsity, express false certification, implied false certification, and fraudulent inducement; summary judgment rulings narrowed which theories survived.

Issues

Issue Plaintiff's Argument Defendant's Argument Held
Scope/timing of Toyobo fraud Toyobo’s nondisclosure of 2001 testing (heat/humidity degradation, phosphorus cause) fraudulently induced GSA and BPV purchases beginning July 2001 No legal duty to disclose to GSA; Stoker declarations irrelevant; fraud cannot be earlier than March 2001 or only applies to Second Chance 2002 modification Court: Earliest fraud date is July 2001; Toyobo had duty to disclose partial, misleading disclosures and omissions create genuine issues for trial
Reliance/materiality (fraudulent inducement) GSA would have tested/removed Zylon vests if it had received Toyobo’s full data; Stoker declarations attest reliance and materiality Defendants: GSA relied only on price/warranty and never had Toyobo statements in contracting files; no proof of actual reliance Court: Stoker declarations create triable issues of materiality/reliance; deny summary judgment on fraudulent inducement as to GSA MAS and BPVGPA
Express/implied false certification under FCA (GSA MAS) Multiple contract clauses and extra‑contractual assurances (warranty, workmanship, new materials, NIJ, protective properties, 6% catalog guarantee) imposed durability requirements Only Second Chance’s 6% catalog language could plausibly impose durability; other clauses do not guarantee five‑year durability Court: Limits express and implied FCA claims to alleged breach of Second Chance’s 6% catalog guarantee as a durability term; other clauses/assurances do not support FCA certification claims
Claims surviving to trial United States seeks broad FCA/common law recovery against Toyobo and manufacturers Defendants sought summary dismissal of many theories and time periods Court: Surviving claims for trial — common law fraud & unjust enrichment (all defendants, BPV & GSA), FCA fraudulent inducement (all defendants, BPV & GSA), and FCA express/implied certification limited to Second Chance’s 6% catalog guarantee under GSA MAS

Key Cases Cited

  • United States ex rel. Westrick v. Second Chance Body Armor Inc., 128 F. Supp. 3d 1 (D.D.C. 2015) (prior summary judgment opinion resolving multiple FCA theories)
  • United States v. Toyobo Co., Ltd., 811 F. Supp. 2d 37 (D.D.C. 2011) (earlier ruling on dismissal issues)
  • Universal Health Servs., Inc. v. United States ex rel. Escobar, 136 S. Ct. 1989 (2016) (materiality in implied‑false‑certification FCA claims)
  • United States ex rel. Bettis v. Odebrecht Contractors of Cal., Inc., 393 F.3d 1321 (D.C. Cir. 2005) (fraud in procurement/inducement liability under FCA)
  • United States ex rel. Marcus v. Hess, 317 U.S. 537 (1943) (third‑party assistance in causing government to pay claims rooted in fraud)
  • Astoria Fed. Sav. & Loan Ass'n v. Solimino, 501 U.S. 104 (1991) (use of established common‑law principles to interpret statutory terms)
  • Schindler Elevator Corp. v. United States ex rel. Kirk, 563 U.S. 401 (2011) (statutory interpretation/context for FCA and related doctrines)
  • D'Agostino v. ev3, Inc., 845 F.3d 1 (1st Cir. 2016) (fraudulent inducement requires causation showing)
  • Keaveney v. SRA Int’l, Inc., 219 F. Supp. 3d 129 (D.D.C. 2016) (fraudulent inducement and initial false representations under FCA)
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Case Details

Case Name: United States v. TOYOBO CO. LTD
Court Name: District Court, District of Columbia
Date Published: Jul 14, 2017
Docket Number: 1:07-cv-01144
Court Abbreviation: D.D.C.