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884 F.3d 1185
D.C. Cir.
2018
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Background

  • EPA promulgated MACT standards for major-source industrial boilers regulating organic HAPs indirectly by using CO as a surrogate and also adopted work-practice standards for startup/shutdown periods where numeric limits were deemed infeasible.
  • EPA’s rulemaking evolved from 2011 to 2013 and 2015; EPA raised the lowest CO-based MACT floors to a uniform 130 ppm threshold in 2013 and reaffirmed that in 2015 after reconsideration.
  • Sierra Club and allied NGOs challenged (1) EPA’s substitution of a single 130 ppm CO limit for several lower CO floors (arguing EPA lacked justification that lower CO would not further reduce organic HAPs) and (2) EPA’s startup/shutdown work-practice standards (arguing they unlawfully permit excess emissions and are too permissive).
  • The D.C. Circuit previously addressed related broad challenges to CO-as-surrogate in U.S. Sugar (830 F.3d 579) and remanded some issues; this petition focuses on the specific 130 ppm decision and the startup/shutdown standards following EPA’s reconsiderations.
  • The court found EPA’s evidentiary basis inadequate for adopting the 130 ppm threshold (remanded that issue) but upheld EPA’s startup/shutdown work-practice framework as consistent with Section 112(h) and not arbitrary.

Issues

Issue Plaintiff's Argument Defendant's Argument Held
Whether EPA permissibly raised certain CO MACT floors to 130 ppm, effectively capping CO surrogate control at that level Sierra Club: EPA lacked reasoned support showing CO below 130 ppm would not further reduce organic HAPs; EPA relied on unreliable formaldehyde data and failed to identify 130 ppm as an achievable MACT Floor EPA: Data show no further organic HAP reduction below ~130 ppm; CO is a conservative surrogate and 130 ppm reflects when organic HAP destruction is essentially complete Court: EPA acted arbitrarily and capriciously; remand the 130 ppm CO limits for further explanation/analysis (no vacatur)
Whether EPA permissibly used CO as a surrogate for organic HAPs generally Sierra Club: Correlation breaks down at low CO; alternative post-combustion controls may achieve better HAP reductions EPA: Scientific basis supports CO as surrogate because incomplete combustion produces both CO and organic HAPs Court: U.S. Sugar already upheld CO surrogacy generally; this decision does not revisit that holding (remand in U.S. Sugar addressed other gaps)
Whether EPA permissibly adopted work-practice standards (rather than numeric limits) for startup/shutdown under Section 112(h) Sierra Club: EPA gave operators unlawful discretion (e.g., "as expeditiously as possible"), improperly allowed a 4-hour startup window, and the practices are too lax EPA: Numeric limits infeasible in volatile startup/shutdown; 4-hour window based on best-performing analogous units; recordkeeping, plans, and monitoring constrain discretion Court: Work-practice standards are permissible and not arbitrary; EPA reasonably balanced safety, data limits, and MACT consistency
Whether specific startup/shutdown content (fuel use, equipment engagement, exemptions) is arbitrary Sierra Club: EPA exempted certain controls and allowed some dirty-fuel use during shutdown contrary to rule intent EPA: Exemptions and conditional fuel rules reflect safety/technical necessity and narrow practical realities of shutdown Court: EPA’s targeted exemptions and conditional fuel requirement are reasonable and accurately characterized; upheld

Key Cases Cited

  • United States Sugar Corp. v. EPA, 830 F.3d 579 (D.C. Cir. 2016) (addressed CO-as-surrogate and remanded related issues)
  • Sierra Club v. EPA, 863 F.3d 834 (D.C. Cir. 2017) (discusses surrogate use and standards review)
  • Sierra Club v. EPA, 551 F.3d 1019 (D.C. Cir. 2008) (invalidated contentless general-duty work-practice standard)
  • Motor Vehicle Mfrs. Ass’n v. State Farm Mut. Auto. Ins. Co., 463 U.S. 29 (1983) (arbitrary-and-capricious standard for agency rulemaking)
  • SEC v. Chenery Corp., 332 U.S. 194 (1947) (agency must rely on grounds it actually invoked)
  • Nat’l Lime Ass’n v. EPA, 233 F.3d 625 (D.C. Cir. 2000) (support for surrogate regulation when correlation is reliable)
  • Mexichem Specialty Resins, Inc. v. EPA, 787 F.3d 544 (D.C. Cir. 2015) (MACT and technology-forcing analysis)
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Case Details

Case Name: Sierra Club v. Envtl. Prot. Agency
Court Name: Court of Appeals for the D.C. Circuit
Date Published: Mar 16, 2018
Citations: 884 F.3d 1185; 16-1021; C/w 13-1256
Docket Number: 16-1021; C/w 13-1256
Court Abbreviation: D.C. Cir.
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    Sierra Club v. Envtl. Prot. Agency, 884 F.3d 1185